This project goes over the build of Double Barrel Stove out of two old scrap water heaters for the shop.
The first step is to disassemble both the old electric hot water heaters to get their tanks out.
Take a grinder and cut a section off from the top of the water heater tank. This tank will become the bottom tank. Remove any calcium and mineral that ends up developing deposits inside the bottom of the tank.
Take a 12 gauge plate steel and put our top drum upside down and scribe a circle out of them from the end and cut it. Weld the steel piece onto the drum. You need to do the same for the other drum too because with these double barrels, you are basically making two stoves, just connecting them in the middle.
Now both the top tank and bottom tank ends have been polished and cleaned .Remove any insulations, paints and glues from them if they have any. Make sure all the rough pieces on the tank are welded on ground down.
Cut a small piece of pipe that acts as stack between the 2 tank.
Next step is to add a small support bracket on the top of the bottom tank that will help support the top tank.
Cut a hole on the bottom tank .This will be where the stack goes between two of them. Fill the drain plug down at the bottom .
Take the top tank, cut and weld the top exhaust stack that will be six inch outlet for the smoke.
We also add a six inch inlet that goes up to the top that forces your your smoke and the gas has to go across the length of the barrel. The bottom barrel will be connected to this.
Both barrels are welded together, the bottom barrel is welded onto the mid stack which connects the top barrel with the exhaust stack. In order to support the barrels, we take the scrap pipes lying around and make legs as a support structure for the stove.
Next is the door fabrication. We cut a hole for the door in the bottom barrel. A couple of hinges, door catch are welded on to this end. An air inlet pipe is threaded onto a plate. The whole unit is then attached to the door. A handle is attached to the inlet pipe so you can open and close whenever you want to control the flow of the air intake.
- How to build a Cheap Waste oil Barrel Heater for your Garage .Generate Free Heat from Used OilThis project goes over the build of a homemade waste oil garage heater made out of an old standard 55 gallon drum and a propane tank. This setup also doubles as a cooker. The first step is to make the Waste Oil Burner Unit. This is made out of a four inch tin can and a candy tin. Place the tin can in the center of the candy tin and mark around them. Cut a hole out of it with a chisel. Drill around 15 small holes around the tin can. The tin can acts like a chimney brining fresh air for the combustion. The open end of the tin is placed into the hole at the center of the candy tin. This burner uses a little over two liters of used waste oil per hour and makes lots of heat from that amount of oil. Make sure that the propane tank is empty. Fill it with water and let it sit for a day before we begin to disassemble them. Once the tank is safe to work with, we begin by cutting two sections on the them and divide it into two chambers .The top one is seven inches high and the bottom one is three inches. We also cut two openings at the top of the tank for exhaust fumes. We make a disc separator out a 4mm steel plate with a hole in the middle. This disc goes in between the upper and the lower chamber. We place the tin can burner unit inside the upper chamber . The lower chamber is for the air intake. Doors are made with the leftover cut pieces of the tank . The door for the upper chamber has a screen welded onto them for viewing purposes. The air for the combustion comes through the lower chamber ,passes through the disc separator hole and goes into the burner unit. To radiate the heat , we place a 55 gallon drum over the propane tank burner unit . To make this unit , we take the drum and place it sides and cut out a portion . A steel plate is placed in the middle . This can act as a cook top . One the other side of the drum ,we make a hole so that it sits in tightly on the propane burner tank. The two upright sides of the barrel is welded with a six inch steel pipe for heat distribution. This pipe acts as suction for the flue pipe . The flue pipe is welded onto this pipe in the middle . So the exhaust gas from the burner comes up and heats the plate over it ,travels up through the barrel into the pipe and moves out through the flue. To control the waste oil coming into the burn chamber of the barrel stove , we use a drip feed system. The oil stored in a bucket is connected to a half inch pipe with a ball valve. The pipe goes into a standard half inch gate valve and further connects to a pipe in pipe system. A half inch inch copper pipe is placed inside a one inch mild steel pipe . The pipe coming from the gate valve is connected to the copper pipe which is inside the mild steel pipe through an elbow. These two pipes goes straight into our burner unit inside the propane tank. The oil gets drip fed into the candy tin of our burner. To get started ,we add some kerosene and light up a fire using the torch. We slowly open the valve to start the oil feed into the burn chamber.
- DIY Video : How to build a Simple Woodgas generator for small electric RV generatorThis is the build of a simple Wood gas generator for small 5HP electric generator.This is made from simple materials that can be easily found around your home. The main generator here is a 20 gallon garbage can inside I have a wine cooler and inside there I have hung a small steel bowl. It's just connected up to this very long aluminum duck line to my filter and my filter has been filled with wood pellets to also serve as the fuel. . Then the outlet line goes over to an air inlet port.When you burn the gas you have to add air and this is the valve I've designed to allow that. It goes all the way to the RV Gas engine.You can cut off the fuel by using a wire to cut off the fuel pump. We use a 20 gallon garbage can as the filter.So first I use a quarter inch drill to put two holes in here and then I've enlarged it with a nibbler.Put a harbour wire down in the can where the filter medium is dumped. I use pine wood shavings as a filter medium.Use about 1/3 to fill up my 20 gallon. The reactor is basically constructed out of a stainless steel thermos, which is a central cylinder that is double walled and it has like a one inch opening at the bottom. And below that we've just hung a steel mixing bowl that we basically drilled a lot of holes into and then hung by these three chains that you have riveted in. And then we just connected it with a simple 20 foot ordinary dryer duct. The reactor is filled up some wood pellets ,we have stretched out the hose, this will cool the gas into the improved 20 gallon filter. And I'm going to be driving this with a small air mattress pump. And what I've done is I've rigged myself a dimmer control here so I can actually control the speed. https://www.youtube.com/watch?v=5WLuZP71dc0 https://www.youtube.com/watch?v=cLUNw4knlkc https://www.youtube.com/watch?v=uz93cb0zPlk
- DIY Video :How to build a Wood Stove that runs a generator, produces gasoline,runs a fridge and act as a water heater at the same timeThis is a wood powered gasifier stove that produces gasoline runs your generator, runs your propane hot water heater, heats hot water for you all off the grid. A simple design of a mini gasifying woodstove prototype here you've got some open latches, open up the door, the doors got the baton handle so it naturally stops on the downfall Inside the firebox, I've got a gasification style system built in there.One of the key things about a gasifying woodstove is that not only can I run it in a typical gasification wood stove manner, heat my home. But if I reverse that action with a fan and a draw system underneath the stove, with the ability to shut off the flow out the chimney pipe, and then draw down underneath the stove, reverse the action of the system, I can produce syn gas that can go outside and into a generator. This system has little latch up here at the top drops open so you can get in there work the material around.By actually pulling the little latch out and the bottom of the main gasifier inside of there to shut it and rotate it locks into place .It is actually a dump plate on the bottom of the main gasification chamber so that all the ash and all the coal that's not burned can dump out of the system into a tray below. A secondary burn system with two layers of stove pipe, one smaller inner diameter stove pipe and one larger one is made for a better burn to take place with fresh air inlets right there in the chamber. The outer sleeve stops below the bottom allows air to travel up in between rise up to the pipe.There is a set of burner holes that makes sure to mix fresh oxygen that creates a swirl in there and helps burn any leftover syn gas in the production system. So there's no smoke coming out of this in the end. Inside the woodstove is the inner chamber holds all your material, it gets hot and then creates an airdrop between this outer wall and the inner chamber wall that airdrop comes out these holes mixes fresh oxygen into the top of the system with the smoke and burns it. The bottom holes allow air to dry in from the bottom to complete that burn as the material burns down to the bottom. It also works slightly as a venturi system as air is drawn up these walls towards these holes, creates a vacuum down here at the bottom holes and pull some of the smoke out a downward draw into the system and pull some of it into here helping mix some of the smoke With the air and will swirl it so it'll burn cleanly. The single air inlet hole is used to pull the smoke out of the bottom to reverse this process to put syn gas out of this stove outside into a generator. There is inner set of holes in the bottom of the stove pipe.This helps mix air between the walls.The air gets drawn up between the wall since the inner pipe is longer than the outer pipe which mixes fresh air and completes the secondary burn to make sure there's no smoke coming out of this pipe. This is gonna be the bio crude oil production system here which is basically another term for a creosote that you produce from syn gas production, otherwise known as gasification production. It's got just a single pipe rolling out of the backside of it which is connected to a creosote collection container. As this gas starts to cool, it's going to come up to here it's going to work its way up hill, as it does so the hydrogen inside of the gas will be the lightest of all the gas is traveling uphill and definitely make it over the top much of the creosote we built re drip down into the second collection container here. Now the rest of its gonna go up cross through the pipe here and come down to a condenser The reactor shown here is made of two of five gallon steel cans.I cut the top off of one and the bottom off of another and slid them over each other. So they make a really long slide seal over each other one pipe, as you can tell here, welded in. With an elbow, it's a one inch pipe coming out of the back of they're welded in with an elbow. The downward slope of the pipe force the smoke to release as much of this crude as it possibly can. Because it's actually wanting to go uphill, which would be easy to smoke not going to cool real quickly. by forcing it slightly downhill, we're forcing a lot of that heat energy out, making sure it's releasing a lot of that, let's call it creosote or bio crude. It also allows for the creosote to roll down the bottom of the pipe into a container. The gas moves through a reduction point which reduces the pressure.The gas gets refined and reduced slightly in volume through the system. Hydrogen, carbon monoxide and all the rest of the lighter gases are going to easily flow up this pipe through thermodynamic pressure. Now you've cooled a lot of that gas by running it downhill, trying to bring in into this lower container as much the second grade creosote as you can, or biocrude. Now by running it up hill again, you can really force all the heavy hydrocarbons and other elements inside of this to focus out of the hydrogen gas and the carbon monoxide. This is a downhill pipe that's going to go anti the direction of natural thermodynamic processes that'll help condense out or precipitate out some of the oils at a much faster rate than it would be if that pipe was going the natural thermodynamic flow direction.The first catch is going to be the heaviest and thickness of the current Crude oil. It goes down that pipe from a reduction point here into the secondary catch.This comes up the hill here at the lighter gases not yet condensed, rises across loses a lot of energy and now is once again restricted into a quarter inch copper gas pipe into a 5 gallon water tank with a 20 loop condenser coil inside . The pipe out of that tank runs into a one gallon pickle jar. The next pipe comes out of the top of the jar, we're not actually trying to put it down too far because you don't want to bubble and once it starts to fill with crude oil, you just want to grab them the lightest of the gases, the hydrogens and the nitrogen, carbon monoxides and others that are still left within this system you want to grab, grab that right off the top. Now it comes up this pipe here goes through the T and once again we have a secondary condenser that this goes through now it's about four or five loops going through there, comes out through there. And that's where the liquids gonna condense from this condenser that's where it's going to be caught. The liquid will be flowing, dropping the jug and the lighter Smoke will continue on now down the pipe. The result of the bio crude oil project collecting 4 grades of oil.So the next step of this project now is to put this all through the refinery, which will actually be connected inside the woodstove that made all of this. So in the end, what we'll have is all the liquid being produced the crude oil once again, flow back to the woodstove go through the refinery out the refinery tower, and on the other side, we'll have a high grade fuel to use in any engine. https://www.youtube.com/watch?v=M1imlOX2pGI