A Beginner tutorial on how to make a wind turbine ceiling fan.So out of the box, we have the main part here, which has the motor in it.Keep up with all the blades if you can. You can use this for the furrow on the back the way it pushes around to keep the turbine from standing in a very aggressive wind it pushes it out of the way
First part is just getting the motor outside of this casing. And you want to be careful because these wires are fragile, and you don’t want to tear those loose by any means.So mainly, the tools that you’ll need is just a screwdriver, maybe a flathead screwdriver and a hammer eventually.
Take the top part of the ceiling fan off, this is the part that’s next to the ceiling.Disconnect the wires don’t cut them.
There’s a nut here with a washer that holds this plate.And we don’t want this plate. So we need to take that off. However, we do want the washers here.
Take this casing apart, and inside you’ll see that copper coils that actually power the fan.
The next step is finding the highest arm reading of these four wires that is coming out of this motor.Pull that higest ohm reading wires through the center pole to the other side.
Insert a metal banding used for attaching the magnets around the stator.
Put the magnets inside the fan housing to achieve a voltage reading.Add a cardboard spacer in there so that the magnets are aligned with the stator.
The blades are made of 4 inch PVC.You can find templates online for the blades.Put the outline of the blades from the paper onto the PVC and then cut it out with a jigsaw. And then once you cut it out with a jigsaw, all you have to do is get a little Sander out, you can use a hand Sander to smooth the edges off.
Connect the blades to the faceplate of the old ceiling fan.
Next step is to take an inch galvanised pipe that forms the body of the turbine. A 40 inch piece will slide down into the conduit of the mounting system for your turbine.A 30 inch piece on the back,This is going to be angled up into the wind to keep the blades in the wind a little better.
One Inch PVC is slid down the end of the 30 inch pipe and attach the tail piece on there which is made of fan blade
The wires from the fan is passed through the pipe and just zip tie them down.Cut the PVC in half to a 45 degree elbow ,cut a line down through this PVC, we’re gonna split it basically and drill some holes in it and attach the ceiling fan blade.
Attach the fan to the galvanized pipe with the help of an extension that was previously saved during our dismantling of the ceiling fan.Use JB weld on the inside of that. And I put this bolt through this part and put a tightening screw on it, they’re kind of digs into the metal.
Connect the two leads from the fan to a bell wire, solder these two together, wrap it up with some electrical tape and kind of zip tie to the top so that it will stay in place.At the base end of the wire,connect it with a diode bridge rectifier which is further connected to our battery.
Regarding connecting the rectifier,it doesnt matter how you solder them together,just as long as they are separate and not connecting and shorting out.
But you want to put this at the base of the wire at the very end so that you can put this inside of your battery box and hook it up to your battery.
- How to build a Simple Alternative Power Dual Refrigeration System that uses no electricityThis project goes over the conversion of an old three way refrigerator unit from an RV into an alternative power offgrid Dual refrigeration system that uses no electric power. This can be really useful in case of a power outage or SHTF situation when you need to keep your food or vegetables fresh. The first step is to strip the fittings on the back side of the fridge , remove all the ammonia system ,clean the inside of it . Here we are incorporating more than one way to use this water for cooling refrigeration system to make it efficient .We will be using cooling effect by brining down the water temperature to cool the box , another way to cool the box is by installing an evaporative system. We take the two pipes coming from the water source around the edges of the box and put some cotton sheets around the sides and let the water cascade down the sheet creating an evaporative effect. We have an inverter and a battery attached to the fridge that is hooked up to a 25W solar panel .The wire from the inverter is connected to 8W Electric Fish tank pump .The water coming from the pump goes underneath and up inside to the lid of the fridge to the condenser coils and then comes back around back into the water source like well or water tank. The full system is recirculated back into the original storage tank where the water is coming from. We keep the fridge in a chest freezer style instead of an upright style. Inside the fridge, we have incorporated 2 poly tubing coils attached to an old heat sink that was already in the fridge. The 100ft coils are attached to the top of the fridge. The cold from that coils will drop down to the rest of the fridge. Next step is to incorporate the evaporative cooling part of the refrigeration system. We start by installing aluminum U channels across all the edges of the fridge. The U channel will hold cotton material inside of them. The water coming out of the outputs from our coils rushes into the channel which is going to wick out into the cloth and run down the cloth with gravity, giving us our evaporative cooling effect . On the corners, we have the U channels interconnected to each other through a bent garden hose in such a way that any extra water flow in the channel can transfer to the the channel that is next. The cotton sheets are stretched around the box and tuck it down into the channels all the way around under the wires such that the wires will hold the channels up and hold the sheet up inside the channel. To even the flow of the water ,we install a tee. Now the water coming from both sides of the channel can leak into the sheet. Also make sure you have an air gap between the sheet and the refrigerator box. https://www.youtube.com/watch?v=mHspLgLWJug
- How to set up a Complete Off the grid living System using Solar and Wind Turbines . Make your own Power and never pay for electricity again.If you're going to run your home ,cabin or garage off grid, you are going to need some way of having power. Enter Solar and Wind. This project goes over the build of a complete off grid power generation system that can harness the clean and green renewable energy of the sun and the wind. Here is the basic rundown of the system .We go from sun to solar panels, there is no limit on how many solar panels we can put. It goes into a charge controller, it helps the solar panels create really efficient electricity to be pumped into your battery bank. Charge controller also makes sure that the batteries are being charged correctly and stay optimum. So solar panels to charge controller, and then that goes directly to your battery bank. The other source of renewable power is wind. The wind turbine is connected to a stop switch that goes into your battery bank. In some cases in between you can put up a wind turbine charge controller. Next step is converting the DC power to AC power with an inverter. The inverter basically converts the power to make it usable for your home. The inverter also has to be sized appropriately. From inverter to breaker panel which spreads the the power out throughout your house through your light switches, wall sockets. From breaker panel straight to your house or cabin. The first step is sizing your system. The battery voltage is going to determine what type of equipment you are going to be buying, and how you are going to be wiring your battery bank. So if you go with a 12 volt system, then you are going to want to make sure that your solar panels are wired up correctly for 12 volt. Even when you go with a wind turbine, you are going to want to make sure you buy the correct wind turbine for your battery voltage .So everything has to be sized appropriately so that you can collect as much energies as efficiently and then you can draw that power out. The golf cart batteries in my system are of 6 Volts. I have 6 of them wired in parallel, and in series to give me a 12 volt battery bank. The control panel box consists of my charge controller, voltmeter and 2 ammeters for both reading both solar and wind power amps. Four 12V Solar panels , each 100 watts are wired together . All the positives are connected to each other and all the negatives are connected to each other. The wiring goes straight into the control panel. The wind turbine used here is also 12V.The 3 Phase connections from the turbine goes into the bridge rectifier. The negative connection from the rectifier goes straight to the batteries, the positive goes to a junction box that connects the turbine and the inline fuse and 50amp breaker. The negative of the inverter goes into the negative of the batteries ,positive to positive. The romex wire from the inverter goes into the breaker panel in the house. The Permanent Motor Alternator turbine stands on a 6 foot pole .We have these two steel pipes that go down into the ground, three feet. There's another piece of steel that runs across here that's welded together, and it's in the bottom, and then we poured concrete over it to anchor it. Three tie down points are connected to the turbine to keep the pole steady from rocking around especially in high winds. So that way, when the blades turn, the bearings don't get worn out prematurely from wobbling. The Permanent Motor Alternator (PMA) used in this turbine consists of 2 shell casing, two bearings, a rotor inside and a stainless steel shaft. The tail of the turbine is made from a sheet metal cut to look like a fin.It is attached to a steel pole.This is further connected to the PMA alternator. The 11 blades of the turbine is attached to a hub and a pulley through a steel shaft. The belt is connected to a secondary pulley which is connected to the Permanent magnet alternator. The wire from the PMA is connected through MC4 connectors to the control panel. https://www.youtube.com/watch?v=4zi99DBWW0o Wind turbine and solar power system overview : https://www.youtube.com/watch?v=jT8yswXdxFk https://www.youtube.com/watch?v=uXKDy_BgdL0 https://www.youtube.com/watch?v=3DRfsjyCPXM https://www.youtube.com/watch?v=WTN7cMLE0ec Setup of the wind turbines : https://www.youtube.com/watch?v=QDUxNU8t-TU
- How to build an Emergency Waste Oil or Used Vegetable Oil Candle from Old Nail Polish BottleThis project goes into the build of a simple and inexpensive waste oil/ used vegetable oil candle from an old nail polish bottle. You can burn motor oil ,vegetable oil, olive oil or you can also use lamp oil in these types of candles. The first thing your need for this oil candle is a reservoir to hold the oil in. Here we use a finger nail polish bottle. Next , a length of 100% cotton yarn is needed that is slightly longer than the length of the bottle. Another requirement is a one inch square piece of aluminum foil. The first thing you need to do to start this process is to take the bottle , clean it completely and fill it with your source of fuel like veg oil, waste motor oil, corn oil, olive oil . When you are pouring the oil, you don't want to go all the way up to the top of the bottle. Leave small amount of space at the top of the bottle. Take the aluminum foil and fold it length wise in half .Puncture a small hole in the middle of the foil . Through this hole, the cotton wick is pushed through. Lower the wick into the bottle and fold the aluminum foil around the neck of the bottle. This acts as a lid . Make sure that everything is folded down nice and tight around the bottle. Check the candle and see if this wick is wet. And if it is not , turn it upside down for a minute . The oil will then come into this wick and saturate it. Be careful that your aluminum foil doesn't fall off. If your cotton wick is a little bit longer, pull it up a little bit . This exposes the wet part of the wick. Take your scissors and cut the wick down just a little. Light the candle . When you first go to light them it takes a minute because you have to get everything warmed up. Let it burn a little bit. Make sure to not use a thick layer of aluminum foil for the lid. The aluminum foil will heat up and cause problems. https://www.youtube.com/watch?v=LbHFrvL99eA