This project goes over the build of a Homemade rope making machine using a simple cordless power drill and some inexpensive materials that are sourced from the local hardware store. Here are the materials needed for this project:
Three quarter inch by five inch eye bolts with hex nuts
Plastic Castor Wheels
two by two and one by six by six piece of lumber
Old bicycle tire tubes
Take the board and cut it to length of seven and a half inches and took the first piece and doubled it over the second one and cut them together so that they are exactly the same length. Then I took a piece of two by two and cut it eight and a half inches long.
Take large fender washers and position them on the board forming a triangle, you want to do it in such a way so when you add your two by two to the top as well as the bottom, it has similar spacing at the top and the bottom. Put the two boards together, mark the centers and drill the holes.
Next step is to build the metal spinning hooks. These spinning hooks are going to be made out of eyebolts which is used as a hook to put the strings on. We take 3 plastic castor wheels and use them as a pulley , connect them together with a small piece of bicycle tire tube so that when one is spun ,all three of them would spin together.
We take the 3 eyebolts and push it through the hole and secure them tight with a small cut washer and hex nut. It is locked in place but should spin freely. Put with wheels through the bolts and secure them using fender washers, cut washers and nuts.
Take an old used tire tube piece and line it up between the two washers and cut up a piece that is roughly about the same distance as that gap. We loop the tube over the pulley all at once.The Second board is pushed through the bolts over the wheel pulleys.Make sure everything is lined up symmetrically. When we turn one bolt, the belt drives the other two pulleys and they all spin together.
As we are running the hook spinner, we are going to need something to hold it at the other end, To make the other end of the mechanism that holds the strings in place, we take six inch piece of common board and eight and a half inches of our two by twos on the bottom to secure it as a base and them we clamp it over a table.
The idea is that as each hook begins to spin, the two cords attached to it will intertwine with each other. And then eventually all three of those cords will mesh together to make a nice three stranded rope.
As the strands are twisted, it creates tension on the backboard. To relieve the tension, we drill a hole through the backboard and tie the rope to another counterweight rope through a swivel hook that pulls the tension and allows it to rise as the cord is pulled.
We also make a rope makers top that will help guide those strands into the beautiful three strand cord. We add two ropes between the spinner mechanism as guidelines and connect it to the back board to accommodate the rope makers top. The idea is that as the tension builds it will glide forward and guide the individual strands into place to form a three stranded rope.
We sandpaper the holes on the rope makers top to make it smoother so that the lines won’t snag up when they start twisting. We put a wooden knob on the back to reduce the friction so that the rope makers top can slide smoothly.
Loop the cords through each of the three hooks on our rope maker machine .Form a slipknot and connect it to the swivel hook. We have our rope machine build complete .
To tie and cut of the rope, take a small piece of electrical tape and wrap it around the end where you want to cut it off. Cut The Rope at the back just where the electrical tape ends .
- How to set up a Complete Off the grid living System using Solar and Wind Turbines . Make your own Power and never pay for electricity again.If you're going to run your home ,cabin or garage off grid, you are going to need some way of having power. Enter Solar and Wind. This project goes over the build of a complete off grid power generation system that can harness the clean and green renewable energy of the sun and the wind. Here is the basic rundown of the system .We go from sun to solar panels, there is no limit on how many solar panels we can put. It goes into a charge controller, it helps the solar panels create really efficient electricity to be pumped into your battery bank. Charge controller also makes sure that the batteries are being charged correctly and stay optimum. So solar panels to charge controller, and then that goes directly to your battery bank. The other source of renewable power is wind. The wind turbine is connected to a stop switch that goes into your battery bank. In some cases in between you can put up a wind turbine charge controller. Next step is converting the DC power to AC power with an inverter. The inverter basically converts the power to make it usable for your home. The inverter also has to be sized appropriately. From inverter to breaker panel which spreads the the power out throughout your house through your light switches, wall sockets. From breaker panel straight to your house or cabin. The first step is sizing your system. The battery voltage is going to determine what type of equipment you are going to be buying, and how you are going to be wiring your battery bank. So if you go with a 12 volt system, then you are going to want to make sure that your solar panels are wired up correctly for 12 volt. Even when you go with a wind turbine, you are going to want to make sure you buy the correct wind turbine for your battery voltage .So everything has to be sized appropriately so that you can collect as much energies as efficiently and then you can draw that power out. The golf cart batteries in my system are of 6 Volts. I have 6 of them wired in parallel, and in series to give me a 12 volt battery bank. The control panel box consists of my charge controller, voltmeter and 2 ammeters for both reading both solar and wind power amps. Four 12V Solar panels , each 100 watts are wired together . All the positives are connected to each other and all the negatives are connected to each other. The wiring goes straight into the control panel. The wind turbine used here is also 12V.The 3 Phase connections from the turbine goes into the bridge rectifier. The negative connection from the rectifier goes straight to the batteries, the positive goes to a junction box that connects the turbine and the inline fuse and 50amp breaker. The negative of the inverter goes into the negative of the batteries ,positive to positive. The romex wire from the inverter goes into the breaker panel in the house. The Permanent Motor Alternator turbine stands on a 6 foot pole .We have these two steel pipes that go down into the ground, three feet. There's another piece of steel that runs across here that's welded together, and it's in the bottom, and then we poured concrete over it to anchor it. Three tie down points are connected to the turbine to keep the pole steady from rocking around especially in high winds. So that way, when the blades turn, the bearings don't get worn out prematurely from wobbling. The Permanent Motor Alternator (PMA) used in this turbine consists of 2 shell casing, two bearings, a rotor inside and a stainless steel shaft. The tail of the turbine is made from a sheet metal cut to look like a fin.It is attached to a steel pole.This is further connected to the PMA alternator. The 11 blades of the turbine is attached to a hub and a pulley through a steel shaft. The belt is connected to a secondary pulley which is connected to the Permanent magnet alternator. The wire from the PMA is connected through MC4 connectors to the control panel. https://www.youtube.com/watch?v=4zi99DBWW0o Wind turbine and solar power system overview : https://www.youtube.com/watch?v=jT8yswXdxFk https://www.youtube.com/watch?v=uXKDy_BgdL0 https://www.youtube.com/watch?v=3DRfsjyCPXM https://www.youtube.com/watch?v=WTN7cMLE0ec Setup of the wind turbines : https://www.youtube.com/watch?v=QDUxNU8t-TU
- How to build a Multi Use Simple Homemade Wood Gas System from Scrap Materials that can be used as a Generator,Cooking Stove and LanternThis project goes over the build of a simple gasification system that functions to produce wood gas for running a generator, a cooking stove and for lanterns. We feed the wood chips and other materials through the opening at the top of the gasifier ,the air also gets drawn in from the top .The air would drop through the wood mass, down to the reduction zone and gets collected down at the bottom of the tank through the output pipe . The materials needed to build this down draft style gasifier are a 3 old propane tanks, old steel sheets, wood pellets. The first step is to make sure that propane tanks are empty .Remove the handles from the top of the 3 propane tanks and unthread the valves. Cut the top portion from 2 tanks and stack the body of the tanks on top of each other and weld it. One of the cut out top pieces can be used a lid . The bottom portion of the lower tank is cut open to create the reduction zone of the gasifier. To make the reduction point, we take the scrap steel sheet and make a five inch wide small tube of the them and weld them to the bottom third propane tank . The bottom five gallon propane tank is used as a ash bin where all the ash is going to get caught and as an outlet for all the gases coming out of the system. The top portion of this tank is cut in such a way that it fits the reduction zone collar of the secondary tank. Make sure that both the tanks fits nicely together so that you can pull the inner chamber out of the bottom ash tank to remove it, dump the ash catch out and use it again and again. The top of the upper tank is cut open .This acts as the feed area where all the wood pieces are dropped in. We make a screen with holes using a 20mm hole saw cutter from the leftover cutouts of the propane tank. We are gonna mount this screen inside the gasifier lower reduction zone. A hinge and a wire is attached to the screen so it can open and close. This gives us the ability so we can shake the screen if it plugs up with ash or other materials. The wire goes through the reactor up to the top . We have a pressure relief system installed on the lid of the gasifier. If anything were to happen inside of the gasifier , the build up pressure can be made to escape through the top lid .This is done by hooking up two springs on both sides of the lid through small loops .The springs on both sides is attached to hand levers. We drill 8 half inch diameter holes just above reduction zone area and put thick steel tubing through them to the center of the chamber. The airflow will go in and be drawn down through the center of the reduction zone that helps in efficient burn. The pipes are curved in to the chamber so that it does not interfere with any wood mass as it goes into the reduction zone. We add plugs along these 8 tubes to regulate the air flow into the system. Next step is to add the draw fan to the gasifier. Here we use a pellet stove fan .We add a 2 inch plate over the face of the fan and a threaded pipe to seal any air going into the gasifier. We start up the gasifier by putting some chopped wood through the top and use the fan to get the wood gas producing out of the bottom outlet pipe. https://www.youtube.com/watch?v=h9vuphZe8iU
- How to build a Simple Homemade Wind Generator from Old Ceiling Fan ,Microwave Oven Parts ,Old TV Antenna and other free junkThis project goes over the build of a homemade wind generator built from random junk ceiling fan ,microwave oven transformer ,office chair, an old piece of a TV tower, and some random electrical stuff. The blades are also from an old ceiling fan .It is extended with some wood and fibreglass on it to make it stronger. A scrap piece of pipe is attached as a shaft to the hub of the turbine. An office chair frame which can move freely is welded to the pole/post of the turbine. This is welded to an old TV Tower. 4 magnets are glued on the hub. The frame of an old microwave oven transformer is cut .Its core is exposed and that is welded onto the brackets. The magnets pass over the transformer core and induction takes place creating electric current. We can use that current to charge a battery or to power lights or whatever. A multi transformer setup would generate more power. We hook up a rectifying diode to convert from AC to DC and some capacitors which can even out the voltage and give us direct current. Also a diode to block the current from the battery to go up back up to the generator. This set up can charge small batteries. A piece of sheet metal is welded onto the bracket of the ceiling fan. Four magnets are spaced apart and aligned along their respective poles in north-south directions and glued to the bracket using 2 part epoxy. To generate more wattage from the wind generator ,we use an old 120V DC lawnmower motor. Because we have multiple poles, we have magnets that are really close to the armature, this is a way better motor to use. The only downfall of this is that it has brushes, eventually it's the brushes are going to wear out, you probably get a few years out of it before you need to replace those. This motor would probably put out about 100 watts. https://www.youtube.com/watch?v=1k8aHz6xlXg