This project goes over the build of a simple and basic DIY chainsaw mill from start to finish. This chainsaw mill is portable and doesn’t require very large space . This is a very inexpensive way of producing lumber from logs and can be made from easily available materials from your local hardware store.
The materials you need to build this chainsaw mill are one by one square tubing, half inch square tubing, quarter inch flat bar, weld nuts, bandsaw and welding unit. The welder used here is Millermatic 212 auto set mig welder and the saw is Homelite 1130g
The dimensions of the saw are as follows. A 12 inch deck to slide across the log that acts as a milling surface. The max width of the mill is 26 inch. An 8 inch metal to grab the bandsaw on both the sides. A quarter inch flat stocks for the holding the saw.
We start by cutting 26 inch pieces for the sides and 12 inch pieces for the sides. Assemble them into a rectangle and weld it using a MiG welder. Do Check if the corners to make sure it is square and the sides are even.
A center bar welded into the rectangular guide plate, just to give it a little bit more support and make it so that it doesn’t twist.
Two guide posts are welded onto the sides. 2 larger pipe sections of dimension one by one is cut .This will slide within the guide posts. This is done so as to make the saw adjustable to how thick it cuts a slab .The side posts also gives you adjustability on the deck to move up and down.
4 quarter inch flat bars of length nine inches are cut . Two of them are bolted onto bottom section of the rails that slides up and down on the guide posts . The saw blade is placed securely between these bars. A small spacer block is welded onto the bars so that it doesn’t touch the saw blade. Three eighth inch weld nuts are welded onto the side posts . Tightening with the bolts locks the adjustable rails in place.
A crossbar is welded onto the guide posts .These help push the bar along when you are operating the mill and it is a nice place to put your hand , It feels like you are farther away from the chain.
The chain saw blade is inserted between the flat brackets at the bottom and it is locked tight in place between the spacers using 3/8th inch bolts.
For the first cut, we attach a flat plate at the top of the log so that the bar has something to ride. The height of the cut is adjusted with the help of the side rails on the mill . The saw is then started and placed on top of the flat plate to begin cutting the log.
- DIY Video : How to dig your own shallow water well for the gardenThis project goes over the instructions on how you can dig your own shallow hand pump water well using simple tools and save a lot of money. Before digging the water well, you need to know the ground. You got to have the right soil for this system to work. If your soil type is silt, clay, sand or loam, then its ideal .In our case, we have the first 10 or 12 feet of fine glacial silt and below that there is glacial deposits of river gravel. The first step is to dig a hole for the well casing. The tools you need to dig the hole are six inch post hole auger , three quarter inch extension pipe with coupling at the end and couple of wrenches. Once you have spotted the area where you want to dig the well, you start by applying downward pressure on the auger by twisting it. It screws itself into the earth filling its basket with material. When it's full, you pick it up and dump it aside or in a wheel barrel. Sharpening the auger can help it cut through tree roots but it will not stay sharp long. It is important to do your best to keep the hole centered. Once the bottom is reached, we pull out the auger and remove the basket from the handle and insert one of the extension using the pipe wrench. The next part is getting the casing down the hole. For the casing we are using a cheap and readily available six inch PVC sewer pipe. We use a rasp to smoothen the end of the pipe so that it fits a cap . A round piece of PVC flat stock is bolted and glued on top of the cap using a PVC glue. This becomes the mounting base for the pitcher pump. To get started with driving the well point, we need a long piece of 10 foot pipe and a sandpoint, a couple of drive couplings. The drive couplings are steel rather than cast which makes them stronger. But most importantly, they have that small diameter so that they can slip down inside, making them not much larger than the diameter of the sand point itself. The sandpoint is made of perforated stainless steel and a cast iron point at the bottom. We connect the sandpoint and 10 foot pipes using the couplers and some Teflon tape. Now you don't want to hammer on your drive point or any of your fittings without them being quite tight because you need those extra threads to spread the load. We drive the whole thing with a homemade post hole pounder which is a gooseneck trailer hitch ball welded into a piece of pipe. We insert the sandpoint with the extension into the well casing and start drilling by hand. We are gonna find out how far down that water is by dropping a string with a bolt tied to it to the very bottom. We finally attach a black ABS suction by sliding it down into our pipe .Then we cover the pipe with our PVC casing . And once the casing has been firmly tamped down, we will pack around the casing and tap that into place. The final step is to install the pitcher pump and prime it by add some water. The top cap is installed on the casing opening and the pump is bolted to the top of the cap. Priming the pump simply entails pouring a little water in that top basin. https://www.youtube.com/watch?v=9mG4j4I13y4 https://www.youtube.com/watch?v=6p5ked9gKuQ https://www.youtube.com/watch?v=334mj68JU0I
- How to build a Simple Backyard Bio Sand Water Filtration System from easily available materials .This project goes over the build of an emergency cheap bio sand water filtration system. This can filter out your polluted water from your stream or lake or gutter. Bio sand filters are good for filtering parasites, bacteria, protozoa virus and fine sediments from well water. These work by doing four stages of purification. First is the biological zone where bacteria eats your parasites and pathogens viruses. That happens on the surface of the bio zone. The second is mechanical trapping where sediment can be attracted to porous rock, and it will filter out sediment absorption, third one is absorption where the electrostatic charge which will attract small particles and viruses down to virus level and get attracted to this sand and last stage is natural death from nutrient depletion when there won't be anything for bacteria or virus to eat or thrive on when they start to go through the sand dairy of the filter. There is two five gallon buckets, one stacked on top of the other. These are black food storage buckets. These buckets don't tend to promote the growth of algae as much as the opaque buckets do. The top bucket is the water storage bucket, the top one is the filter. There is an eighth inch hole on the lid at the top bucket that allows water to flow freely without creating a vacuum. There is a 16th of an inch hole at the bottom of the bucket that slowly let the water drip out onto the top of the next bucket. The bottom bucket has 8 one quarter inch holes along the sides. This allows the water to disperse over the top ,they drip down to the these holes along the side of the bucket such that they dont disturb the biozone underneath. It'll take about three weeks to establish a bio zone. And during that three week period, you're going to have to continually feed some polluted water in there with bacteria in it to feed the bio zone to make it develop and grow. It would put a large circular ring in the center of your bio filter and distribute the bacteria off to the side. Now this filter relies upon bacteria that forms on the top of the sand to eat the other bacteria like Giardia and Cryptosporidium. A pipe at the center will prevent the sand from coming up into the faucet and getting into the drinking water. We here have two layers of sand. The bio zone is going to have a couple inches of fine sand on it to promote the growth of the bacteria. The course sand underneath will filter out sediment and other bacteria. Bottom layer is an inch of fine and pea gravel. The second stage of this filter starts with the build of a 4 way distribution pipe made of PVC pipes and a four way coupler. We cut holes in these pipe ,one towards the end and the other towards the center. This will distribute the water over the top of the bucket and so that the water isn't just going in in one spot and trickling down one side or down the center and not evenly distributing it over the top of the sand Drill a hole at the bottom of the 2nd bucket and put a quarter inch brass drain plug .This can be used to drain water out the barrels if I want to store them or to flush them out. We put put 3 levels of gravel and 3 levels of sand in the second stage. Put two to three inches of each layer of gravel. Add an inch of activated carbon on top of this fine gravel. Treat both the filter with chlorinated water and fresh water and let it sit for few minutes. Stack the second stage filter on top of the first stage. Make sure the whole setup is tightly sealed. Further purify the water by letting it sit under the sun. The ultraviolet ray purify the remaining bacteria that might be in there. https://www.youtube.com/watch?v=6bqYI1Z68jM
- How to build a Backyard Waste Oil Burner Powered Water Heater to produce Free Hot Water for your HomeThis projects goes over the build of waste oil powered free hot water heater for your home .This converts an old used domestic water heater to run on waste oil, engine oil or cooking oil. With as little as one liter of waste oil, this heater gives twice the heat output than a domestic electric powered water heater .As waste oil is free, this is more economical than running on gas or electric. The setup of this waste oil heater is very simple and easy. We have a waste oil burner that is placed under the domestic water heater. The burner is connected to a blower from a car. This blower is powered by a 12V battery charger . The burner is also connected to a drip feed waste oil pipe through a small pipe. The oil feed from a suspended tank, which gives it a gravity feed dribbles into the inlet pipe on the burner and it is simply blown into the burner by the force of the air from the blower. To control the oil flow ,we have a valve on the oil tank. The cold water comes into through the inlet hose at the bottom of the tank . From there burner just fires the heat up through the center of the heater as it would normally if it was gas fired. The hot water comes out from a outlet hose at the top of the tank. The waste oil burner is made out an old fire extinguisher bottle. The beauty of using extinguisher bottles is you don't have to worry about any flammable gases in them, and the metal seems to be quite durable. Make sure that the air and the fuel enter the bottle at a slight angle in order to create some swirling. This makes sure that the air and the fuel mix and will burn completely. And also that the bottle is kept hot so that the liquid oil will vaporize and the gas will burn. The inlet pipe for the waste oil and the blower is positioned at 25 to 35% of the way up to the bottle. The inlet pipe has a small bend in it so as to promote swirling within the bottle. This is important in keeping the bottle hot and self sustaining. The burner has a clean burn with almost no smoke. The output of the oil burner can be controlled by the amount of waste oil being dripped into the burner and by the amount of air blown into it. This oil gas burner is more powerful than a gas burner and the heat produced can overpower the heat sink threshold of the water heater . A vent line is installed on the system so that any build up pressure can be released. Apart from heating hot water , this set up can be used for space heating , pool heating or garage heating. https://www.youtube.com/watch?v=L4xq_GSjWLI