This project goes over the build of an inexpensive garage heater using DIY outdoor barrel stove with a heat exchanger. This outdoor setup is safe because you dont want the stove inside the garage to catch fire if you are working with any flammable gas. We use a 30 gallon drum for the stove. The access doors and legs are purchased from the local store.
The heater exchanger is made out of four inch steel pipe .We take couple of 4 foot pipe and weld them together using another small pipe. This pipe goes inside the firebox and connects to the chimney pipes. The pipe should be thick enough that it can withstand the heat of the fire without sagging or bending. This pipe heat exchanger adds positive pressure .
Removable hatches are made on one side of the stoves to connect the 2 four inch aluminum flex chimney pipes from the outside barrel to the garage.
Inside the garage we place a 4 inch exhaust fan blower that sucks the colder air from the floor and blows it through one of the flex chimney pipe into the stove. The blower is actually a hydroponics duct exhaust fan purchased from Ebay.
The cold air gets pushed into the stove and moves through the heat exchanger steel pipe , gets heated and then moves out through the second chimney flex pipe and back into the garage. The hot air from the stove moves into the garage through the second pipe.
In order to get more hot air, we also add a drip fed waste oil system to the outdoor stove . The oil gets dripped slowly from a tank into a frying pan on top of the stove .You can add cotton rags and let it drip into there and it just keeps burning like a wick. The combination of both wood and waste oil produce better fire . If the stove gets too hot, you can turn of the oil or use oil only to maintaining the temperature. You can put an insulated shack around the stove to minimize the heat loss.
- How to convert an Old Ceiling Fan Motor into a 70W Efficient Single Phase Alternator GeneratorThis project goes over the conversion of an old ceiling fan motor into an single phase alternator .You can't take your standard AC electric motor and spin it and get an electrical current out of it unless you modify it. The ceiling fan motor used here will produce about 70 volts at one amp which is roughly 70 watts. Through a bridge rectifier we can get about 70 watts of power out of it. We start by pulling the cover of the fan. Inside we have a squirrel cage rotor in the middle and 6 coil windings around it. The coil windings are placed in clockwise and anti-clock wise directions inside the stator. Next we remove the circular rotor from the threaded shaft which is attached to it with help of a vice. We attach the shaft with the rotor through it within a vice. With the help of an extra piece of pipe to give leverage, we press them against the rotor and push it away from the rod and pop it off. We are replacing the rotor that we have detached from the shaft with a two inch hex steel bar . It has six sides that matches with the six coils from the stator. With the help of one eighth inch drill bit we cut a hole in the center of our hex bar. We put the hex bar through the shaft and fit them snugly around the threaded area. We take six one half inch neodymium or rare earth magnets and place them along the the 6 sides of the hex bar. We place them in such a manner that the poles of the magnets are opposing each other. For permanent usage, wrap this with a little bit of tape or glue so that they are held in place securely. We place our modified rotor in the middle of the stator and align them such that they fit in tightly. The outer screen is bolted back onto the motor. We can also add second set of magnets to increase the magnetic field of the rotor .This will also bring it closer to the coils on the outside and increase the overall voltage. To convert the alternating current generated by our ceiling fan alternator to direct current, we use a bridge rectifier. It has 4 poles, 2 for connecting our alternating current, the other plus and negative for DC power. https://www.youtube.com/watch?v=k-4IbLOZwnA
- How to build a Simple Homemade Wind Generator from Old Ceiling Fan ,Microwave Oven Parts ,Old TV Antenna and other free junkThis project goes over the build of a homemade wind generator built from random junk ceiling fan ,microwave oven transformer ,office chair, an old piece of a TV tower, and some random electrical stuff. The blades are also from an old ceiling fan .It is extended with some wood and fibreglass on it to make it stronger. A scrap piece of pipe is attached as a shaft to the hub of the turbine. An office chair frame which can move freely is welded to the pole/post of the turbine. This is welded to an old TV Tower. 4 magnets are glued on the hub. The frame of an old microwave oven transformer is cut .Its core is exposed and that is welded onto the brackets. The magnets pass over the transformer core and induction takes place creating electric current. We can use that current to charge a battery or to power lights or whatever. A multi transformer setup would generate more power. We hook up a rectifying diode to convert from AC to DC and some capacitors which can even out the voltage and give us direct current. Also a diode to block the current from the battery to go up back up to the generator. This set up can charge small batteries. A piece of sheet metal is welded onto the bracket of the ceiling fan. Four magnets are spaced apart and aligned along their respective poles in north-south directions and glued to the bracket using 2 part epoxy. To generate more wattage from the wind generator ,we use an old 120V DC lawnmower motor. Because we have multiple poles, we have magnets that are really close to the armature, this is a way better motor to use. The only downfall of this is that it has brushes, eventually it's the brushes are going to wear out, you probably get a few years out of it before you need to replace those. This motor would probably put out about 100 watts. https://www.youtube.com/watch?v=1k8aHz6xlXg
- How to build an Inexpensive Geothermal Solar Air Conditioning System to Cool your Garage using an Old Car Radiator ,Solar Panel.This project goes over the build of a cheap Geothermal Solar air conditioner that can cool your home with the Earths natural cool temperature. A few feet underground, the temperature remains between 55 and 60 degrees Fahrenheit. This is true regardless of the weather above ground.The geothermal unit siphons heat from inside and vents it into the water or refrigerant in the loop. The cool temperature underground then lowers the temperature of the liquid back to 55 degrees. In my case when I draw the water well, the static water level is 2 feet above the ground and and what that means that there is a free flowing well that runs down the hill. This is connected to a 55 gallon drum buried in the ground to keep it cool. A circulator pump is used to pump the water to the radiator. The water well is about 85 feet.We drop a 10 foot pipe in there and get a cheap pump from a car and probably some check valves valves and maybe start a natural siphon and run out of solar. You will need an old car radiator for this project. The Radiator used here is from an old Volvo Car. This is used to circulate air using a solar panel. The water coming in is connected to the radiator and the water coming out the is attached to a PVC drain pipe . The radiator is hooked to a motor connected to a solar panel. A Temperature sensor is attached to the radiator fan to detect the indoor temperature. The pump is out of the same Volvo car from which I got the radiator. A Coolant temperature sensor can be added to measure the temperature difference from the inlet versus the outlet and just see how much heat get pulled into the water . The system works on Solar.You will need a Charge controller,DC to DC Convertor and 12 or 24V batteries. https://www.youtube.com/watch?v=sOxnJ5DceeU&list=PLpZKoEWMZEz_OeTiV3mx47jy1jOUL6yqe