This project goes over the build of an inexpensive garage heater using DIY outdoor barrel stove with a heat exchanger. This outdoor setup is safe because you dont want the stove inside the garage to catch fire if you are working with any flammable gas. We use a 30 gallon drum for the stove. The access doors and legs are purchased from the local store.
The heater exchanger is made out of four inch steel pipe .We take couple of 4 foot pipe and weld them together using another small pipe. This pipe goes inside the firebox and connects to the chimney pipes. The pipe should be thick enough that it can withstand the heat of the fire without sagging or bending. This pipe heat exchanger adds positive pressure .
Removable hatches are made on one side of the stoves to connect the 2 four inch aluminum flex chimney pipes from the outside barrel to the garage.
Inside the garage we place a 4 inch exhaust fan blower that sucks the colder air from the floor and blows it through one of the flex chimney pipe into the stove. The blower is actually a hydroponics duct exhaust fan purchased from Ebay.
The cold air gets pushed into the stove and moves through the heat exchanger steel pipe , gets heated and then moves out through the second chimney flex pipe and back into the garage. The hot air from the stove moves into the garage through the second pipe.
In order to get more hot air, we also add a drip fed waste oil system to the outdoor stove . The oil gets dripped slowly from a tank into a frying pan on top of the stove .You can add cotton rags and let it drip into there and it just keeps burning like a wick. The combination of both wood and waste oil produce better fire . If the stove gets too hot, you can turn of the oil or use oil only to maintaining the temperature. You can put an insulated shack around the stove to minimize the heat loss.
- How to build a Simple Alternative Power Dual Refrigeration System that uses no electricityThis project goes over the conversion of an old three way refrigerator unit from an RV into an alternative power offgrid Dual refrigeration system that uses no electric power. This can be really useful in case of a power outage or SHTF situation when you need to keep your food or vegetables fresh. The first step is to strip the fittings on the back side of the fridge , remove all the ammonia system ,clean the inside of it . Here we are incorporating more than one way to use this water for cooling refrigeration system to make it efficient .We will be using cooling effect by brining down the water temperature to cool the box , another way to cool the box is by installing an evaporative system. We take the two pipes coming from the water source around the edges of the box and put some cotton sheets around the sides and let the water cascade down the sheet creating an evaporative effect. We have an inverter and a battery attached to the fridge that is hooked up to a 25W solar panel .The wire from the inverter is connected to 8W Electric Fish tank pump .The water coming from the pump goes underneath and up inside to the lid of the fridge to the condenser coils and then comes back around back into the water source like well or water tank. The full system is recirculated back into the original storage tank where the water is coming from. We keep the fridge in a chest freezer style instead of an upright style. Inside the fridge, we have incorporated 2 poly tubing coils attached to an old heat sink that was already in the fridge. The 100ft coils are attached to the top of the fridge. The cold from that coils will drop down to the rest of the fridge. Next step is to incorporate the evaporative cooling part of the refrigeration system. We start by installing aluminum U channels across all the edges of the fridge. The U channel will hold cotton material inside of them. The water coming out of the outputs from our coils rushes into the channel which is going to wick out into the cloth and run down the cloth with gravity, giving us our evaporative cooling effect . On the corners, we have the U channels interconnected to each other through a bent garden hose in such a way that any extra water flow in the channel can transfer to the the channel that is next. The cotton sheets are stretched around the box and tuck it down into the channels all the way around under the wires such that the wires will hold the channels up and hold the sheet up inside the channel. To even the flow of the water ,we install a tee. Now the water coming from both sides of the channel can leak into the sheet. Also make sure you have an air gap between the sheet and the refrigerator box. https://www.youtube.com/watch?v=mHspLgLWJug
- How to build a Multi Use Simple Homemade Wood Gas System from Scrap Materials that can be used as a Generator,Cooking Stove and LanternThis project goes over the build of a simple gasification system that functions to produce wood gas for running a generator, a cooking stove and for lanterns. We feed the wood chips and other materials through the opening at the top of the gasifier ,the air also gets drawn in from the top .The air would drop through the wood mass, down to the reduction zone and gets collected down at the bottom of the tank through the output pipe . The materials needed to build this down draft style gasifier are a 3 old propane tanks, old steel sheets, wood pellets. The first step is to make sure that propane tanks are empty .Remove the handles from the top of the 3 propane tanks and unthread the valves. Cut the top portion from 2 tanks and stack the body of the tanks on top of each other and weld it. One of the cut out top pieces can be used a lid . The bottom portion of the lower tank is cut open to create the reduction zone of the gasifier. To make the reduction point, we take the scrap steel sheet and make a five inch wide small tube of the them and weld them to the bottom third propane tank . The bottom five gallon propane tank is used as a ash bin where all the ash is going to get caught and as an outlet for all the gases coming out of the system. The top portion of this tank is cut in such a way that it fits the reduction zone collar of the secondary tank. Make sure that both the tanks fits nicely together so that you can pull the inner chamber out of the bottom ash tank to remove it, dump the ash catch out and use it again and again. The top of the upper tank is cut open .This acts as the feed area where all the wood pieces are dropped in. We make a screen with holes using a 20mm hole saw cutter from the leftover cutouts of the propane tank. We are gonna mount this screen inside the gasifier lower reduction zone. A hinge and a wire is attached to the screen so it can open and close. This gives us the ability so we can shake the screen if it plugs up with ash or other materials. The wire goes through the reactor up to the top . We have a pressure relief system installed on the lid of the gasifier. If anything were to happen inside of the gasifier , the build up pressure can be made to escape through the top lid .This is done by hooking up two springs on both sides of the lid through small loops .The springs on both sides is attached to hand levers. We drill 8 half inch diameter holes just above reduction zone area and put thick steel tubing through them to the center of the chamber. The airflow will go in and be drawn down through the center of the reduction zone that helps in efficient burn. The pipes are curved in to the chamber so that it does not interfere with any wood mass as it goes into the reduction zone. We add plugs along these 8 tubes to regulate the air flow into the system. Next step is to add the draw fan to the gasifier. Here we use a pellet stove fan .We add a 2 inch plate over the face of the fan and a threaded pipe to seal any air going into the gasifier. We start up the gasifier by putting some chopped wood through the top and use the fan to get the wood gas producing out of the bottom outlet pipe. https://www.youtube.com/watch?v=h9vuphZe8iU
- How to build a Simple Homemade AC Air Cooler using an Old Juice CartonThis project goes over the build of simple and cheap homemade Air Cooler made out of an old juice carton and other simple items which can be bought from Home Depot. The whole setup is powered by solar energy . The cost to build this AC Cooler is only $8.50 The drink bottle was a dollar at the store. The PVC pipe about $1.50, the DC Fan was $4.99 and the square dowels was 98 cents. The materials you need for this project are : 1/2 gallon container 3/8 inch square wooden dowel 1 1/2 inch PVC pipe coupler threaded on one end 80mm case fan Solar Panel Ice cubes Take the 80mm fan and put it down on the side of the container. Cut the three eighth inch square dowel and cut them the width of the container. Glue the fan on to the dowels on both the sides and the middle ones. Take a pencil and mark around in a circle on the inside and using a small knife , cut out the circle from the carton. Place the PVC coupler against the container and mark a small circle around it and cut along it. Widen the hole using a sandpaper such that the pipe fits in there properly. Take out the fan and grab some pieces of ice cubes and put them into the carton through the hole and put the fan back on. The fan is hooked to a solar panel. The fan has only 100 milliamps 12V power. The opening of the juice carton can be used as drain pipe which be used to drain out the water as needed. Don't waste the water. Just drink it, put a glass under there. Now you can get a nice cold drink of water after a couple hours. https://www.youtube.com/watch?v=ZnI7oXTzxbM