DIY Video : How to Repurpose an Old Water heater into a Foundry Furnace. Easy to build,Heat up quickly and efficient

    This Video series shows how to Repurpose an Old Water heater into a Foundry Furnace.This is a great way for the do-it-yourselfer to build a foundry furnace that will last a long time, heat up quickly, be fuel efficient, easy to build, and not break the bank!.The materials needed for this build are Old Water heater,Non-firing refractory,100HT ceramic coating,Ceramic blanket.

    Watch the Old Water Heater Foundry Build Series here

    • How to build a Super Efficient Outdoor Wood Stove Heater from an Old Propane Bottle
      This project goes over the build of an efficient outdoor wood burning stove heater out of an old propane bottle and some scrap metal from the scrapyard. This stove has secondary burn system that helps in combustion of any unburned smoke or fume inside .Almost little to no smoke coming from the flue pipe. The first step is to make sure that the old propane tank is empty. We take the valve at the top by removing the valve protector cage. Fill the tank with water and let it sit for a few hours before we drain the tank and start cutting top and bottom. With the help of a hole saw cutter ,we cut 100mm four inch holes at the top and bottom of the tank . The top hole is for the flue pipe to sit in and the bottom hole is for cleaning the ashes out. We also remove the bottom stand too. Next, we cut a hole for the door for the stove. This is cut as high up to the top of the bottle . The door is made of chequered plate piece . We fit a rectangular pyrex dish glass piece in the middle of the chequered plate that can withstand high temperature with couple of steel bracket pieces. The glass on the door helps us to see how the secondary burn system is working inside the chamber. The door is attached to a frame through hinges. The flue outlet on the top the tank is attached through a flange piece with holes. The door handle is made of a socket wrench. The wrench is bolted to the plate and a small metal piece is welded onto to the frame to which the wrench is pulled to close the door A deflector plate made of small holes is installed inside the stove on the top . We drill 8mm holes around the top of tank and put dome bolts across them. The deflector pipe sits on these bolts. The deflector plate stop the unburned gases exiting out the flue outlet pipe. This encourages the flame that rises, pass through the deflector plate holes into the secondary burn chamber that helps in better combustion. The secondary burn system is made of stainless steel pipes .The air intake section is long enough to get the air coming in to get super heated and move into two sections filled with holes. Since not all gases from the wood combust from the primary air intake, the secondary burn pipe ensures that the air gets super heated before exiting the pre-drilled holes and helps burn the unburned gases rising from the fire before exiting the flue pipe. The secondary air intake pipe coming out of the firebox is welded on the top of the tank with a flange piece. The primary air intake pipe that goes under the door frame is made of a two inch coupler and threaded damper disc. A small metal piece is welded to the coupler with a hole in the middle. The damper disc screws in through the hole that allows us to close and open the intake .
    • How to build your own 24 X 24 Garage and save money. Step by Step Build Instructions
      This tutorial goes over the basic overview of a 24x24 , two 9 foot door,one side door window garage.First of all,you will need to take permission from the building inspector.The inspector makes sure that you are within zoning requirements.You will need the paperwork ,plot plan when you go to the building inspector and those are available from your assessor's office or the town hall or you may have one with your deed.Started with a bucket loader come in, take out some trees level off the area remove blushes and prep for the concrete work. The first step is to dig down and install the footings where the wall is kind of set.Here I have a four foot wall put in with the floating floor. Wall of the foundation is about six inches high, it goes into the ground four foot.And one reason that I wanted the wall foundation versus a flat pad foundation is because of the bug issues. After the footings are dry in a few days,the walls are put up and I have the openings for the two nine foot doors and a side door. After they dry for a few days,the floor screen is laid .This is a standard 4 inch thick flooring. Floating floor means that in reality, if the ground swells during the winter time, the floor can actually rise up and sink down. But it prevents it from cracking because it does have a little give to it. So it's not actually connected to this wall. It's poured right up against it, but the floor is a separate piece by itself. When the walls are poured every four foot they have a half inch threaded rod that's embedded into the concrete while it's still wet, it goes down about maybe a foot and a half has an L shape on the bottom in the rod will stick up directly in the center of the 2 X 4. 2 inlets for underground wiring,a 50 and 130 amp circuit.Its buried four foot down through the PVC. The walls are standard 2 X 4, a double sill plate and a top plate those are the two that run horizontally. I use pressure treated against the concrete which will take care of the bug issues. The headers for the garage door is standrd 2X10,double up half inch plywood in the center. The plywood on the three sides and trusses are put up.The trusses are put upside down and they are flipped up.But once they're up there I marked the top sills where I wanted them nailed them and put braces across the top,measure and straighten them out. The first truss on the end of the building on both ends is called the gable end. It's a little different than the other main trusses.The trusses are 24 inch on center, which means that they're spaced 24 inches apart,unlike the walls which are 16. The roof and the sides are on half inch plywood.I also run some stringers down the center and off to the sides to help so they won't twist during a snowstorm.One thing that's very important is when you put up the plywood the very first piece that you put on is the most important piece of wood that you're going to put on this garage because everything references off that one piece.It has to be square to the gable end . When the first piece of plywood is put up, you install the plywood ties between the trusses and all that does is if the roof gets moisture from inside the garage,it will tend to flex.The ties help in keeping them nice and flat and avoid the bowing. The truss catwalk goes right down the center that stabilizes the horizontal bottom piece of the truss. The doors are framed and roof is made of standard architectural shingles.These shingles have more lifespan.Also added tarpaper on the roof.The wiring is through down the center of the catwalk. The finished garage and the build videos
    • How to build a Simple Homemade AC Air Cooler using an Old Juice Carton
      This project goes over the build of simple and cheap homemade Air Cooler made out of an old juice carton and other simple items which can be bought from Home Depot. The whole setup is powered by solar energy . The cost to build this AC Cooler is only $8.50 The drink bottle was a dollar at the store. The PVC pipe about $1.50, the DC Fan was $4.99 and the square dowels was 98 cents. The materials you need for this project are : 1/2 gallon container 3/8 inch square wooden dowel 1 1/2 inch PVC pipe coupler threaded on one end 80mm case fan Solar Panel Ice cubes Take the 80mm fan and put it down on the side of the container. Cut the three eighth inch square dowel and cut them the width of the container. Glue the fan on to the dowels on both the sides and the middle ones. Take a pencil and mark around in a circle on the inside and using a small knife , cut out the circle from the carton. Place the PVC coupler against the container and mark a small circle around it and cut along it. Widen the hole using a sandpaper such that the pipe fits in there properly. Take out the fan and grab some pieces of ice cubes and put them into the carton through the hole and put the fan back on. The fan is hooked to a solar panel. The fan has only 100 milliamps 12V power. The opening of the juice carton can be used as drain pipe which be used to drain out the water as needed. Don't waste the water. Just drink it, put a glass under there. Now you can get a nice cold drink of water after a couple hours.