This video shows the build of a Water Pump From Scrap .Today I dig into our scrap pile to come up with enough parts to build ourselves a gasoline powered water pump. I first start off with an old gear pump I had laying around, then I salvage an old pressure washer base to mount everything on. To power this water pump I use that two horse engine I bought at a yard sale. build everything out of free find junk that would have gone to landfill or scraped, at least these useful parts can now have a new lease on life.
This Video shows the build of a Homemade 12VDC Mini Box Fan! w/motor speed control!Powered with a 12v battery or 12v solar panel! Made Sturdy and is SUPER POWERFUL! pushes more air than a fan twice its size.Ithas a whopping 1500 CFM air-flow volume with wind speeds measuring in at over 20 MPH! (32 kph) and with the motor control switch you can set it to run at any of 100 different speeds! .Great for off-grid use, camping, emergencies or everyday use. tip: run it from a cars’ 12v cigarette lighter plug.[/vc_wp_text][/vc_column][/vc_row]
- How to Heat your Home or Garage for Free by building Solar Air Heating Collectors that uses no electricity or batteriesSolar heat collectors are a good supplemental heating source that can provide homeowners with free heat for their home when the sun is shining. Solar collectors are a box like structure that capture the energy from the sun and convert it into usable energy for heating purposes. Inside the collector solar energy is simply converted into usable thermal energy. On the front side of the solar collectors . a clear panel or glazing material typically polycarbonate sheeting, single pane glass ,double pane glass face towards the sun and allow the sunlight into the collector box. On the inside of the collector box is a heat exchanger or a absorber. The heat exchanger or absorber is responsible for transferring the heat of the sun into a usable thermal heat source. The heat exchanger is suspended or attached inside the collector box and should be coated flat black with a high heat temperature resistant paint. The flat black paint helps to absorb the heat energy from the sun. It is very important to utilize a flat finish black paint inside the collector box. If the paint has a reflective coating, it will reflect the sun back outside of the collector, which results in lost potential energy. It assists with the entrapment of that heat energy rather than reflecting it away from the collector. Once the sunlight has penetrated the collector box through the glazing, the heat exchanger material and the flat black paint will absorb that heat and begin to warm the air inside the collector. As the air inside the collector and around the absorber warms, it will expand and rise. The expansion of warm air will naturally create a convection current. As the air inside the collector rises, it will continue to pick up heat through friction with the absorber. The air passing over and through the absorber is given more opportunity to gain heat by rubbing against that surface which is being heated by the sun. Now that the air is warm and picking up heat and needs a way to move through the collector box, we install two vents on the backside of the solar collector facing towards the room or space that we want to heat. Through the vent at the top of the collector, the heated air moves into the home , the vent at the bottom allows the cooler air to return back to the the collector. Having a return event at the bottom and a supplier event at the top of the solar collector allows natural convection process. The air inside the collector is picking up heat from the absorber and is naturally wanting to rise up and out of the collector. A natural force of air rising will induce a convection current, which will pull cooler return air from the room or condition space into the bottom of the collector box. The collector creates a convection current inside the room .It removes cooler dense air from the bottom of the room and takes it through the collector where it is warm, and then exhausts the heated air out of the supply duct back into the room. This project goes over the build of an entirely self contained Solar Air Heater using no grid power whatsoever. The unit draws the cold air from the room and exhausts hot air into the room using a 2 5V DC brushless 7 vane case fans. This fans are powered by a 16 Watt Amorphous solar panel. Both the intake and exhaust pipes ore of 5 inch diameter. 9 rows of 17 soda pop cans , a total of 153 355ml soda cans are used for the collector. The aluminum pop cans are painted with a flat black paint to ensure all sunlight is absorbed and not reflected. Also there is a five inch intake and exhaust manifold at the bottom and top of the unit. This ensures that all air travels through the interior of the aluminum cans. To maximize the heat transfer from the sun to air within a given space, we need to build a better heat exchanger. Solar air heating systems use air as the working fluid for absorbing and transferring solar energy. Transferring heat from one place to another by definition is a heat exchanger. When the sun heats the metal, the hot metal heats the air circulating over the metal of the heat exchanger. The job is to capture radiation from the sun and transfer this thermal energy to air via conduction heat transfer. Heat transfer output depends on the rise in temperature and the airflow. In order to minimize heat loss through the plexiglass , we keep the absorber temperature as low as usually possible. The cooler the absorber runs, the less heat will be lost out of the glass. A way to keep the absorber cooler while extracting the same amount of energy from the sun is to increase the airflow. To improve conduction heat transfer without significantly reducing airflow , we disturb the airflow within the solar air tubes . Four holes are put in some of the soda cans to create a baffle that increase the turbulence .These baffle cans are placed evenly across the tubes to distribute the airflow. We place the first baffle cans on the second row from the bottom with the intention of disturbing the airflow early. The second baffle will be located in the 10th can . In order to stack the empty cans, we make an assembly tray "V" shaped support structure using leftover baseboard. The cans are glued together using PL Premium construction adhesive that is water resistant, non shrinking and paintable. The soda cans are positioned on the loading tray and slowly rotated to evenly distribute the construction adhesive. The "V" channel made from baseboards holds the cans perfectly straight. The box for the Solar air heater is made of 5052 aluminum alloy sheets. The dimension of the box are 91 inches tall and 24 inches wide. We use a one inch flange and a metal bending brake to bend the aluminum to make the sides of the box. The top and bottom caps are bend to fit on the top and bottom of the box . When manufacturing the bottom caps, the distance between the bends is decreased by one millimeter to allow the caps to fit inside the solar air box to facilitate drainage. Next step is securing the aluminum box top and bottom .The procedure involves using a smaller diameter drill bit as a pilot and then drilling to final size for the rivet only after the two pieces are mated together. The pieces being held together via cleco fasteners. The function of the cleco is to temporarily hold material in the exact position during the manufacturing process. Two five inches holes are cut at both top and bottom on the box to install the plenums. The intake and the exhaust pipes for the two solar air heaters are manufactured from a single piece of five inch HVAC plenum. These are inserted and secured into the holes using construction adhesive. The back of the box is insulated using two sheets of half inch foam sheet. One sheet of half inch foam is installed on the sides. A pneumatic air file is used to cut the sheets. We install a snap action thermostat in the interior of the exhaust manifold, constantly monitoring the temperature of the air being brought into the dwelling. The intake and exhaust manifolds need to ensure that all air travel through the interior of the cans therefore it is important to have a good seal to each can. This also means that the manifold itself needs to seal well against the interior of the heat box. Nine holes are cut on a two sheets of half inch plywood to make the intake and the exhaust manifolds. These manifolds are secured in place against the cans using PL construction adhesives. The solar air tubes are held tight inside the box using two 1/16th half inch 6063 aluminum extrudes. These lightly applying pressure on the cans holding them firmly against the back of the heat chamber. Three separate coats of high heat black rest-o-leum paint are applied to the box , all within 60 minutes of each other. Clear silicon adhesive will be the primary method of adhering the Plexiglas to the solar air heater. After precisely positioning the glass on top of the heat chamber, I used a 1/8 inch pilot drill to go through the plexiglass. One full tube of silicone is used around the perimeter prior to laying the glass down. We install 2 16 Watt Sailflo Duct Exhaust fans with a capacity of moving 141 CFM (Cubic Feet per Minute) for air . These are powered by a small solar panel. One blowing air into the chamber and one sucking air out. This helps to overcome the additional internal airflow resistance built into the design. The completed solar air collector is installed outside facing south to maximize the exposure to the sun. Once the solar air collector is installed outside , we take the temperature rise between the incoming and outgoing air while moving 141 cubic feet of air per minute from the fans . The calculate the amount of heat transfer we multiply the CFM and Temperature rise with a factor of 1.08. https://www.youtube.com/playlist?list=PL6YanwREcLx7h747VhKjJLClqvBmy5cF5
- DIY Video : How to build a simple Off Grid Refrigerator using a 5 gallon bucket . No Ice Needed !!This project goes over the build an off grid survival fridge using a five gallon bucket . It has a peltier cooling module on the top. So no need of refrigerant or ice cubes. The materials you need to build are as follows. A 12V 12A Thermoelectric Peltier Refrigeration Cooling System unit from Amazon, a 5 gallon bucket , 4 gallon Styrofoam liner from Home depot. This refrigerator works by the principle of peltier effect. The Peltier effect shows that a temperature differential is created when a DC current is applied across two different materials .The peltier unit is made of using two thin ceramic wafers with a series of n and p semiconductor materials sandwiched between them. The ceramic wafers add rigidity and provide the necessary electrical insulation for the module. The n type semiconductors have excess electrons, while the p type have a deficit of electrons with one n and one p making up the junction couple that creates the thermoelectric effect. When a DC current is applied to the circuit, the thermoelectric module can work as a cooler or heater depending on the direction of the current. A thermoelectric cooler or tech transfers heat from one side of the device to the opposite side against the temperature gradient creating a cooling effect. We use heat sinks and CPU fans on the peltier chips to radiate and lower the heat generated on the hotter side and move the cooler air into the bucket from the cold side. The peltier setup in this build uses two 12V 92mm fans on the hotter side glued to a large 200m X 100mm Aluminum heat sinks, two 12v 5.8amps peltier chips are glued under two 40mm heat sinks using thermal paste. 2 40mm fans are also attached to the heat sink. The Styrofoam liner is inserted in to the five gallon bucket . Two small rectangular cuts are made on the lid of the liner so that the heat sinks fits inside there and gets good airflow around the edges. We cut a rectangle on the top lid of the bucket to allow the peltier module to sit in. Small vent holes are drilled on the sides of the lid using a standard quarter inch drill bit so that no hot air gets caught between the bucket lid and the Styrofoam lid. Cut a small notch in the bucket using tin snips so the wires from the peltier units will come out without getting pinched under the lid. You can hook this unit to 100 watt solar panels straight , 12 volt deep cycle battery, 12 volt transformer to the wall, or you can use your car CIG lighter. This unit can drop the temperature inside the bucket from 81 to 47 degree Fahrenheit in minutes. https://www.youtube.com/watch?v=qj2PBnCdRgM
- DIY Video: How to build a really efficient Portable Multi Purpose Ammo Box Wood StoveThis project goes into the build of an efficient portable ammo can wood stove that can warm your space, act as a cooking stove, baking oven and an alternative for ground fires at camp sites. This ammo stove is compact and doesn't take up additional storage . All the basic components used in this stove are modular and can be stored inside the stove when not in use. These components are easily available in your local hardware store. The basic components needed to build this stove are as follows. The ammo box called the "fat 50 "is purchased from an army surplus store for $30 , the titanium stove pipe for $100 , the metal for the control dial and the door is salvaged from old barbecues. Rest of the basic tools needed are grinder, blow torch, hack saw ,rivet gun and a drill press. Not only you can use wood logs, paper, twigs but it also runs on wood pellets. The system has a gravity fed hopper that feeds the pellets intermittently for consistent heat over a longer period of time. For maximizing the burn, a divided combustion chamber is used. This forces the burn to go around a sealed baffle before it exits out the stove pipe providing less smoke and retaining more heat. A thick steel plate is used as a cook top which is rescued from an old barbeque . This plate absorbs the heat for cooking and is removable thereby protecting the stove top. Additional feature is a baking oven underneath the stove. The first step to build is simply removing the lid of the ammo can stove which just slides of the hinges. Remove the rubber gasket on the back side of the lid using a plier . This rubber gasket is replaced using 3/8th inch stove rope. This provides heat resistant seal from smoke. Remove the handle by drilling along the spot welds on the sides of the handle just enough to weaken them and pull it using a screwdriver . Two holes of three inches are drilled at the top surface of the stove . These are done to fit in the titanium stove pipe and for the gravity fed hopper system. We use a three inch propane fuel cylinder tube to make a pipe collar as a guide to trace out the holes. These pipe collars acts as hopper support for gravity fed pellet mechanism and for securing the stove pipe. The hole for the first pipe is about five and half inches away from the door hinge and the second one , one and half inches away. The holes are then cut using a jigsaw. The flanges in the stove pipe collars are made by securing them against a wooden fixture and bent them using a hammer. The edges are heated with a torch to anneal the metal for hardening. Before inserting the stove collars into the lid, the metal sheet inside the lid was removed. Using fiber glass cloth, a smoke seal is made around the collars. The collars are then inserted and the metal sheet is reinstated with help of some stainless steel rivets. A adjustable damper is installed inside one of the collars .These damper provide control to both burning speed and fire intensity. Also the damper in a closed state also acts a base for a steamer or a boiler. The damper is made using a thin steel cut out of a disc , the size of the inside pipe diameter. The shaft from a barbeque skewer is inserted along slots drilled in the disc holding them underneath the collar. Inside the combustion chamber ,we have two dividers installed. One divides the combustion chamber and the bottom one separates the oven from the stove . The top divider acts as an inner wall . The combustion has to travel around the corner and then go outside through the stove pipe at the end. This collects more heat and has less smoke build up inside. The side door openings are four inches high and three and three eighth inches wide. The door is made out of thick steel plate which was salvaged from an old barbeque. The door has three holes for the air intake and it is supported by a regular door hinge. A small circle metal piece at the front regulates the amount of flow that goes into the stove. A secondary burn system is introduced inside the stove so that the air coming into the upper part of the combustion chamber where all the smokes ascends gets reignited . This drastically improves the efficiency of the stove. Here we use couple of half inch black iron pipe that is connected with 2 90 degree elbow and an end cap. Holes are drilled on the pipe so that the fresh air is introduced into the chamber. A hole at the side of the stove is made the air intake. The pipe is inserted into the chamber and secured in place using a coupling and a spacer. A 3 X 4 inch duct adapter is used as a funnel for the gravity fed hopper system. To make this efficient , we add a small cage made of door basket inside the chamber so that all the pellets wont drop suddenly to the bottom. The cage is made from the metal rods from the basket. The rods are spaced 8mm apart and put straps across both sides and secured it using rivets. To prevent the overflow of pellets inside the cage, a two and half inch tailpipe is placed at a specific distance below the hopper. This helps the pellet build up in the cage but not overflow. Now there is a sustained release of pellets at all time for a consistent burn. Stainless steel tent stakes are placed at the bottom of the stove riveted to a metal plate. This prevents the bottom from burning out and also improves air flow. Also acts as ash collector. To use this stove as a light source, we make a small window out of half mm natural mica glass. We use a fiberglass cloth to form a seal around window. It is held by green painters tape. After positioning the glass, spacers are added around the edge . These metal strips allow for the mica to expand and contract. Another metal frame is used to hold all these in place. The portable stove pipe is made out of titanium rolls. The titanium prevents corrosion and also distributes the heat efficiently. To make a long cylinder without denting the foil, unroll the film across the ground, roll it small enough to get the clips on ,spacing them evenly along the length of the pipe. https://www.youtube.com/watch?v=t3XOLLg8wn0 https://www.youtube.com/watch?v=CskimuvL4ZI https://www.youtube.com/watch?v=TsHSfZ-nwws