This project goes over the build of a homemade waste oil garage heater made out of an old standard 55 gallon drum and a propane tank. This setup also doubles as a cooker.
The first step is to make the Waste Oil Burner Unit. This is made out of a four inch tin can and a candy tin. Place the tin can in the center of the candy tin and mark around them. Cut a hole out of it with a chisel. Drill around 15 small holes around the tin can. The tin can acts like a chimney brining fresh air for the combustion. The open end of the tin is placed into the hole at the center of the candy tin. This burner uses a little over two liters of used waste oil per hour and makes lots of heat from that amount of oil.
Make sure that the propane tank is empty. Fill it with water and let it sit for a day before we begin to disassemble them. Once the tank is safe to work with, we begin by cutting two sections on the them and divide it into two chambers .The top one is seven inches high and the bottom one is three inches. We also cut two openings at the top of the tank for exhaust fumes.
We make a disc separator out a 4mm steel plate with a hole in the middle. This disc goes in between the upper and the lower chamber. We place the tin can burner unit inside the upper chamber . The lower chamber is for the air intake. Doors are made with the leftover cut pieces of the tank . The door for the upper chamber has a screen welded onto them for viewing purposes. The air for the combustion comes through the lower chamber ,passes through the disc separator hole and goes into the burner unit.
To radiate the heat , we place a 55 gallon drum over the propane tank burner unit . To make this unit , we take the drum and place it sides and cut out a portion . A steel plate is placed in the middle . This can act as a cook top . One the other side of the drum ,we make a hole so that it sits in tightly on the propane burner tank.
The two upright sides of the barrel is welded with a six inch steel pipe for heat distribution. This pipe acts as suction for the flue pipe . The flue pipe is welded onto this pipe in the middle . So the exhaust gas from the burner comes up and heats the plate over it ,travels up through the barrel into the pipe and moves out through the flue.
To control the waste oil coming into the burn chamber of the barrel stove , we use a drip feed system. The oil stored in a bucket is connected to a half inch pipe with a ball valve.
The pipe goes into a standard half inch gate valve and further connects to a pipe in pipe system. A half inch inch copper pipe is placed inside a one inch mild steel pipe .
The pipe coming from the gate valve is connected to the copper pipe which is inside the mild steel pipe through an elbow. These two pipes goes straight into our burner unit inside the propane tank. The oil gets drip fed into the candy tin of our burner.
To get started ,we add some kerosene and light up a fire using the torch. We slowly open the valve to start the oil feed into the burn chamber.
- DIY Video:How to build an awesome Roof Top Portable ABS Pipe Hot Water Heater/Shower . Great for Camping/ OutdoorsThis project goes into the build of a DIY solar powered pressurized roof top water heater and shower that is portable for outdoor survival and camping trips. This project is easy to make and requires only minimal tools and plumbing parts. The dimension of the pipe used for this build is six feet tall and four inch wide. This has a capacity of 15 liters. The materials you need to build this project are six feet long four inch ABS pipe, air compressor, two four inch PVC end caps, abs cement, rubber schrader valve, shutdown valve and retainer nut, radiator valve drain plug , forstner bit,two inch threaded end cap, high heat flat black paint, steel wool scrubber, methyl hydrate. The shutoff valve is installed as low as possible in the pipe to avoid the necessity of having to tilt the system. Mark the position for the valve keeping the retainer nut in place , we insert a forstner bit into the nut creating a center mark for the drill .Once the hole is drilled ,we thread the shut off valve into place and attach the retaining nut. For installing air compressor for pressurizing the tank ,we use an long schrader valve that is used for aluminum rim tyres. This valve uses threaded nuts to secure it in place . Next step is to install the water intake opening. For this we use a two inch PVC threaded adapter socket . We take the diameter of the fitting and then drill out the opening and glue the fitting in place using ABS solvent cement. A radiator valve drain plug is installed on the threaded end cap of the water intake PVC fitting .This valve helps to release extra pressure from the tank without opening the main drain shut off. In order to improve thermal absorption of solar energy, the surface of the ABS pipe is painted with flat black paint. The surface is polished with steel wool soaked in methyl hydrate and applied one coat of spray primer followed by two coats of high heat restoleum black paint. To mount the shower to roof of the car or truck , we use a canoe foam block . We extend the slots in the foam block to make them fit inside the cross rails . An arc is cut on the foam block equal to the outside diameter of the pipe and positioned it such that it left half an inch of foam between the mounting slot and the bottom of the arc. To attach the shower to the support pads, here we use one inch nylon tie down straps. With both these pads in place, the water heater is securely attached to the roof. An inexpensive 25 foot long coiled three eighths inch hose from the local garden center is used as the shower hose. This would be perfect as it is easily stored and can be taken apart after use. The air compressor is connected to the pipe with the help of a multifunction spray nozzle . Thee bursting point of six inch ABS pipe is well over 100 psi .So a 30 psi would provide safe and ample pressurized shower without any long term expansion fatigue to the pipe or glue connections . https://www.youtube.com/watch?v=dG2HK9JsAjw
- How to Dig a Shallow Well from Start to Finish for offgrid homesteadingThis project goes over how you can dig your own shallow well using simple tools that you can get from your local garden store. The materials you need to dig and install a well are as follows. A customized Seymour AUA2 Post Auger to dig the hole. A Shovel is used to move the pea gravel and dirt out of the way. A Four inch casing PVC pipe that is going into the hole that is dug and this is going to hold the water until you need it. One and one fourth inch threaded adapter. This connects the bottom of the casing pipe to the foot valve. The foot valve is one and one quarter inch. This valve allows the water to come in and not go out. This helps to keep the pump primed. A water well pump pipe which is basically a one and one quarter inch PVC pipe. This will pull the water from the bottom of the well bringing it to your pump. The length of this pipe is going to be determined by how deep your well is. It should be at least a foot shorter than the depth of your well. You don't want this pipe sitting on the bottom because it would just be sitting in sediment and it will be clogging things up. A pitcher pump that has a one and one quarter inch threaded water inlet at the bottom. A closet flange. It makes mounting the pump to the top of your well four inch casing pipe very easy and it also helps keep things clean. Basically you would just set this inside you your four inch pipe, drill a hole out of the middle of a board, screw that to the top of this flange then mount your pump to the board that you have fastened to this. A one and one quarter inch threaded adapter. This will screw into the bottom of your pitcher pump and in turn, it will connect to the pipe bringing water to your pump from the bottom of the well. Teflon tape, PVC glue. Pea gravel - This will go down around the casing pipe of the well. The amount of pea gravel you need is determined by the depth of the well and water height. Quikcrete or aerated concrete to cap the top of the well. This prevents groundwater contamination and keeps stuff from finding a way to easily get into your well. To find the spot for the well, we use couple of coat hangers as dowsing roads. We take a drinking straw ,cut it in half and slide it over the coat hangers. This helps us in not using our hands or fingers influence while dowsing. Also it is easy to rotate the rods within the straws. The rods are kept parallel to the ground . If the rods cross each other , then mark the spot on the ground directly down the cross . This is the ideal spot for the well. The auger used for digging the hole for the well is modified from the default Seymour Post hole auger. We use a custom 5 foot 11 gauge one and half inch square tubing as the extension for the auger . The handle of the auger is a three foot three quarter inch pipe welded to a four inch 11 gauge square tubing. We start digging into the the spot that we have found earlier using the dowsing rods. Pay attention to the changes in the color of sand , because that can give you clues as whether you are getting closer to water. We extend the auger using the square bar tube once the auger handle is near the ground. Once you have hit wet clay, there is going to be suction around. We twist and pull at the same time to get the auger out of the hole in this situation. Next, we put the 20 foot PVC casing pipe into the hole . We cut slots using a reciprocating saw on the pipe one foot from the bottom of the well to the top of the water level to allow the water to flow into the well. Pea gravel is poured around the sides of the pipe all the way up to the slots . The remaining hole area around the pipe is packed with sand and clay. We seal the well by packing it around the sides with quickrete cement. This helps the water not to be able to run down into your well but around it. We lower the one and one quarter inch well pump pipe with the foot valve at the end into the PVC casing pipe. A four inch drain flange is secured on top of the casing pipe . A pitcher pump is then attached to top of the pipe. To prevent the pump from moving, it is bolted to the board where the flange is installed. To prime the well, we pour some water down through the pitcher pump. Pump out the dirty water until it is clean. https://www.youtube.com/watch?v=5rYPRMm8Arw
- How to build a Super Efficient Portable Rocket Mass Heater from reclaimed and repurposed items and save up to 80% on your heating billsThis project goes over the build of a homemade efficient rocket mass heater which is portable ,uses less fuel and burns clean. This heater is made out of reclaimed and repurposed materials. The cool thing about a rocket mass heater is that it stays warm long long after the fire is out. The whole thing is powered by a rocket stove, which is a j shaped burn chamber. Fuel goes in the short side of the J, the fire burned sideways and the bottom of it. And then the draw is created by a tall vertical heat riser. The gases then come out of that chimney go all around the inside of the barrel, a lot of the heat is given off into the room right off of the barrel. That's your radiant heat source for the room. The barrel acts as that radiant heat source. The gases then go through a valve in the barrel down below and through a series of tubes that are encased in mass such as aircrete or cob .The gases are able to shed the heat into the cob. And the cob stores it as a thermal battery. The gases make its rounds through the tubes and goes out through the exhaust pipe. The rocket mass heater shown here is made of a burn chamber, heat riser, bench for containing the tubes , the exhaust pipe and an insulation refractory material like aircrete which is a high temperature cement mix. The burn chamber is made from an old sheet metal pressure tank and a stainless steel water heater tank. The pressure tank insulated with aerated concrete sits inside the water heater tank. The combustion or gasification chamber is connected to the heat riser chimney through a three inch pipe insulated inside a six inch pipe. This pipe is also insulated with a refractory mix. The vortex chamber is connected to this pipe. The vortex chamber is made from a saw blade and a left over piece of pressure tank material . It is insulated with the refractory material . Six glue stick 3/8th inch air holes are drilled at right angles around this refractory material that creates a vortex extra air suction effect .So as that heat comes up and creates a negative pressure up the riser, it swirls around the vortex chamber and enhances the burn. The initial combustion creates enough heat to release way more gases than it has oxygen to burn. By introducing a vortex air intake system, the burn output is amplified. For making the insulated heat riser, we are going to use an aerated concrete refractory material called aircrete . We make the mould for the four inch heater riser using a metal mesh fabric, sarnafil roofing material and a thin gauge wire. Then it is filled it clay sand up to to the top . We take this mould and put it inside the six inch stove pipe and pour aircete through the sides all the way up to the top and let them sit to cure. We pull the sand out of the center of the heat riser. And then eject the liner that went against the inner fabric webbing that acted as a mold for the aircrete. The Aircrete heat riser is installed on top of the vortex chamber .The heat riser is double insulated with a old water tank and an old 55 gal oil barrel. Also the water tank is insulated from the 55 gal barrel using some pea gravel .The insulated water tank has an outlet pipe at the bottom for extension into the mass bench . The exhaust pipe coming out the insulated heat riser has a two foot drop to a directional valve connecting two pipes ,one pipe acts as a flue chimney that goes out into the outdoors through the window, the other goes into the mass bench. The valve allows us to redirect the air to pass to the bench once the heat riser is all warm. The eight foot long wooden mass bench houses the six inch stove pipes coming out the exhaust of the heat riser. It has a mylar reflective insulation sheet on the floor. This helps prevent the heat escape through the floor .The mass bench is then insulated with pea gravel which absorbs the heat and holds it and slowly radiate out over a period of time. The pipe coming out of the bench goes out of the window through the valve. The flue chimney pipe that goes out through the window to the outdoors is made of double walled stove pipe. A five inch pipe is inserted inside a seven inch pipe. The space between them is insulated with a aerated concrete refractory material .All this insulated exhaust pipe is doing is taking and adding an element of acceleration up the chimney to negate the net negative you get from dropping two feet down into the bench from the heat riser. https://www.youtube.com/watch?v=o1ZKm7QZ-dY