This project goes over the build of Double Barrel Stove out of two old scrap water heaters for the shop.
The first step is to disassemble both the old electric hot water heaters to get their tanks out.
Take a grinder and cut a section off from the top of the water heater tank. This tank will become the bottom tank. Remove any calcium and mineral that ends up developing deposits inside the bottom of the tank.
Take a 12 gauge plate steel and put our top drum upside down and scribe a circle out of them from the end and cut it. Weld the steel piece onto the drum. You need to do the same for the other drum too because with these double barrels, you are basically making two stoves, just connecting them in the middle.
Now both the top tank and bottom tank ends have been polished and cleaned .Remove any insulations, paints and glues from them if they have any. Make sure all the rough pieces on the tank are welded on ground down.
Cut a small piece of pipe that acts as stack between the 2 tank.
Next step is to add a small support bracket on the top of the bottom tank that will help support the top tank.
Cut a hole on the bottom tank .This will be where the stack goes between two of them. Fill the drain plug down at the bottom .
Take the top tank, cut and weld the top exhaust stack that will be six inch outlet for the smoke.
We also add a six inch inlet that goes up to the top that forces your your smoke and the gas has to go across the length of the barrel. The bottom barrel will be connected to this.
Both barrels are welded together, the bottom barrel is welded onto the mid stack which connects the top barrel with the exhaust stack. In order to support the barrels, we take the scrap pipes lying around and make legs as a support structure for the stove.
Next is the door fabrication. We cut a hole for the door in the bottom barrel. A couple of hinges, door catch are welded on to this end. An air inlet pipe is threaded onto a plate. The whole unit is then attached to the door. A handle is attached to the inlet pipe so you can open and close whenever you want to control the flow of the air intake.
- DIY Video : How to Turn old unused ceiling fans into a useful energy producer by building a Wind Turbine out of itA Beginner tutorial on how to make a wind turbine ceiling fan.So out of the box, we have the main part here, which has the motor in it.Keep up with all the blades if you can. You can use this for the furrow on the back the way it pushes around to keep the turbine from standing in a very aggressive wind it pushes it out of the way First part is just getting the motor outside of this casing. And you want to be careful because these wires are fragile, and you don't want to tear those loose by any means.So mainly, the tools that you'll need is just a screwdriver, maybe a flathead screwdriver and a hammer eventually. Take the top part of the ceiling fan off, this is the part that's next to the ceiling.Disconnect the wires don't cut them. There's a nut here with a washer that holds this plate.And we don't want this plate. So we need to take that off. However, we do want the washers here. Take this casing apart, and inside you'll see that copper coils that actually power the fan. The next step is finding the highest arm reading of these four wires that is coming out of this motor.Pull that higest ohm reading wires through the center pole to the other side. Insert a metal banding used for attaching the magnets around the stator. Put the magnets inside the fan housing to achieve a voltage reading.Add a cardboard spacer in there so that the magnets are aligned with the stator. The blades are made of 4 inch PVC.You can find templates online for the blades.Put the outline of the blades from the paper onto the PVC and then cut it out with a jigsaw. And then once you cut it out with a jigsaw, all you have to do is get a little Sander out, you can use a hand Sander to smooth the edges off. Connect the blades to the faceplate of the old ceiling fan. Next step is to take an inch galvanised pipe that forms the body of the turbine. A 40 inch piece will slide down into the conduit of the mounting system for your turbine.A 30 inch piece on the back,This is going to be angled up into the wind to keep the blades in the wind a little better. One Inch PVC is slid down the end of the 30 inch pipe and attach the tail piece on there which is made of fan blade The wires from the fan is passed through the pipe and just zip tie them down.Cut the PVC in half to a 45 degree elbow ,cut a line down through this PVC, we're gonna split it basically and drill some holes in it and attach the ceiling fan blade. Attach the fan to the galvanized pipe with the help of an extension that was previously saved during our dismantling of the ceiling fan.Use JB weld on the inside of that. And I put this bolt through this part and put a tightening screw on it, they're kind of digs into the metal. Connect the two leads from the fan to a bell wire, solder these two together, wrap it up with some electrical tape and kind of zip tie to the top so that it will stay in place.At the base end of the wire,connect it with a diode bridge rectifier which is further connected to our battery. Regarding connecting the rectifier,it doesnt matter how you solder them together,just as long as they are separate and not connecting and shorting out. But you want to put this at the base of the wire at the very end so that you can put this inside of your battery box and hook it up to your battery. https://www.youtube.com/watch?v=sr9ZMbF3Zqk&list=PL68TKRSLgXzQqZa5WzMNFwmYKS4b4KPcA
- How to set up a Complete Off the grid living System using Solar and Wind Turbines . Make your own Power and never pay for electricity again.If you're going to run your home ,cabin or garage off grid, you are going to need some way of having power. Enter Solar and Wind. This project goes over the build of a complete off grid power generation system that can harness the clean and green renewable energy of the sun and the wind. Here is the basic rundown of the system .We go from sun to solar panels, there is no limit on how many solar panels we can put. It goes into a charge controller, it helps the solar panels create really efficient electricity to be pumped into your battery bank. Charge controller also makes sure that the batteries are being charged correctly and stay optimum. So solar panels to charge controller, and then that goes directly to your battery bank. The other source of renewable power is wind. The wind turbine is connected to a stop switch that goes into your battery bank. In some cases in between you can put up a wind turbine charge controller. Next step is converting the DC power to AC power with an inverter. The inverter basically converts the power to make it usable for your home. The inverter also has to be sized appropriately. From inverter to breaker panel which spreads the the power out throughout your house through your light switches, wall sockets. From breaker panel straight to your house or cabin. The first step is sizing your system. The battery voltage is going to determine what type of equipment you are going to be buying, and how you are going to be wiring your battery bank. So if you go with a 12 volt system, then you are going to want to make sure that your solar panels are wired up correctly for 12 volt. Even when you go with a wind turbine, you are going to want to make sure you buy the correct wind turbine for your battery voltage .So everything has to be sized appropriately so that you can collect as much energies as efficiently and then you can draw that power out. The golf cart batteries in my system are of 6 Volts. I have 6 of them wired in parallel, and in series to give me a 12 volt battery bank. The control panel box consists of my charge controller, voltmeter and 2 ammeters for both reading both solar and wind power amps. Four 12V Solar panels , each 100 watts are wired together . All the positives are connected to each other and all the negatives are connected to each other. The wiring goes straight into the control panel. The wind turbine used here is also 12V.The 3 Phase connections from the turbine goes into the bridge rectifier. The negative connection from the rectifier goes straight to the batteries, the positive goes to a junction box that connects the turbine and the inline fuse and 50amp breaker. The negative of the inverter goes into the negative of the batteries ,positive to positive. The romex wire from the inverter goes into the breaker panel in the house. The Permanent Motor Alternator turbine stands on a 6 foot pole .We have these two steel pipes that go down into the ground, three feet. There's another piece of steel that runs across here that's welded together, and it's in the bottom, and then we poured concrete over it to anchor it. Three tie down points are connected to the turbine to keep the pole steady from rocking around especially in high winds. So that way, when the blades turn, the bearings don't get worn out prematurely from wobbling. The Permanent Motor Alternator (PMA) used in this turbine consists of 2 shell casing, two bearings, a rotor inside and a stainless steel shaft. The tail of the turbine is made from a sheet metal cut to look like a fin.It is attached to a steel pole.This is further connected to the PMA alternator. The 11 blades of the turbine is attached to a hub and a pulley through a steel shaft. The belt is connected to a secondary pulley which is connected to the Permanent magnet alternator. The wire from the PMA is connected through MC4 connectors to the control panel. https://www.youtube.com/watch?v=4zi99DBWW0o Wind turbine and solar power system overview : https://www.youtube.com/watch?v=jT8yswXdxFk https://www.youtube.com/watch?v=uXKDy_BgdL0 https://www.youtube.com/watch?v=3DRfsjyCPXM https://www.youtube.com/watch?v=WTN7cMLE0ec Setup of the wind turbines : https://www.youtube.com/watch?v=QDUxNU8t-TU
- Cool DIY Video : How to build an Underground Survival Shelter from an Old Shipping Container -Step by step Video Instructions