How to build a Homemade Copper Pipe Solar Water Heater and get super hot water fast and free

    This project goes over the build of a Homemade Copper Pipe Solar Thermal Water heater which can produce super hot water fast .This reaches temperature at or above 150F with air temperature from high 40’s to low 50’s.

    Here are the materials needed for this project are :
    Two 10 foot half inch copper pipes – Type L
    16 half inch 90 degree elbows
    18 tube straps
    23 X 35 half inch plywood for the back
    18 X 20 half inch plywood for the pipe support
    2 X 2 lumber at 20 and 35″ for the sides
    4 and 3/8 inch square dowel rods for the glass support
    1/2 inch threaded pipe adapter
    3/4″ to 1/2″ garden hose PVC adapter
    1/2 inch coupler.

    The first step is to cut down a bunch of two foot sections out of the 10 foot sections using a copper cutter. We cut 7 of them and 2 more for the top and bottom which are 30 inches each.

    Next we cut 8 sections of 1 1/8″ for the connecter pieces between elbow joints. This allows the pipe to be spaced exactly two inches apart on the board evenly all the way up and down

    Connect the pipes using couple of elbows and a 2 inch connecter piece and solder them .Do it for the rest of the pipes.

    Slide the pipes into the plywood frame collector and fasten them onto it using 3/8 inch screws to be more secure. A small internal board is placed onto this frame which helps the pipe to lay flat inside .Also it holds the pipe at right height so that it exits through the right holes. It allows for the pipe to be easily removed from the collector frame.

    Cut the wooden dowel rods and put inside the collector to support the glass. Sand them a little bit so that the copper pipe will fit back through.

    A straight coupler is welded on to the end of outlet then you can add any pipe or connecter or wherever you want the water to go.

    The inner board is secured to the back board using some three quarter inch screws. The 4 corners of the 2 X 2 wood frame is secured using 2 and half inch wood screws and the corners of the back board is secured by one and one half inch screws.

    A 20 X 32 inch glass is placed on the frame with the help of some silicone caulk around the edge. The highest piece of copper in there is eighth of an inch away from the glass and its painted black.



    RECENT POSTS YOU MIGHT LIKE
    • DIY Video:How to build an awesome Roof Top Portable ABS Pipe Hot Water Heater/Shower . Great for Camping/ Outdoors
      This project goes into the build of a DIY solar powered pressurized roof top water heater and shower that is portable for outdoor survival and camping trips. This project is easy to make and requires only minimal tools and plumbing parts. The dimension of the pipe used for this build is six feet tall and four inch wide. This has a capacity of 15 liters. The materials you need to build this project are six feet long four inch ABS pipe, air compressor, two four inch PVC end caps, abs cement, rubber schrader valve, shutdown valve and retainer nut, radiator valve drain plug , forstner bit,two inch threaded end cap, high heat flat black paint, steel wool scrubber, methyl hydrate. The shutoff valve is installed as low as possible in the pipe to avoid the necessity of having to tilt the system. Mark the position for the valve keeping the retainer nut in place , we insert a forstner bit into the nut creating a center mark for the drill .Once the hole is drilled ,we thread the shut off valve into place and attach the retaining nut. For installing air compressor for pressurizing the tank ,we use an long schrader valve that is used for aluminum rim tyres. This valve uses threaded nuts to secure it in place . Next step is to install the water intake opening. For this we use a two inch PVC threaded adapter socket . We take the diameter of the fitting and then drill out the opening and glue the fitting in place using ABS solvent cement. A radiator valve drain plug is installed on the threaded end cap of the water intake PVC fitting .This valve helps to release extra pressure from the tank without opening the main drain shut off. In order to improve thermal absorption of solar energy, the surface of the ABS pipe is painted with flat black paint. The surface is polished with steel wool soaked in methyl hydrate and applied one coat of spray primer followed by two coats of high heat restoleum black paint. To mount the shower to roof of the car or truck , we use a canoe foam block . We extend the slots in the foam block to make them fit inside the cross rails . An arc is cut on the foam block equal to the outside diameter of the pipe and positioned it such that it left half an inch of foam between the mounting slot and the bottom of the arc. To attach the shower to the support pads, here we use one inch nylon tie down straps. With both these pads in place, the water heater is securely attached to the roof. An inexpensive 25 foot long coiled three eighths inch hose from the local garden center is used as the shower hose. This would be perfect as it is easily stored and can be taken apart after use. The air compressor is connected to the pipe with the help of a multifunction spray nozzle . Thee bursting point of six inch ABS pipe is well over 100 psi .So a 30 psi would provide safe and ample pressurized shower without any long term expansion fatigue to the pipe or glue connections . https://www.youtube.com/watch?v=dG2HK9JsAjw
    • DIY Video : How to get Gold from Scrap Computer parts that you can find at the junkyard
      This project goes over how you can easily refine and smelt Gold from Old Scrap Computer Memory Chips . The materials you need for this project are some Muriatic acid,Hydrogen peroxide,Urea,Sodium Metabisulfite,Nitric acid. Cut the little gold fingers from the chips using a heavy duty scissors.Get right to the edge of the gold and cut that off. Okay, now that we've got all the fingers cut off of our memory chips, we put them in a plastic container.And in equal parts, we're going to add our hydrogen peroxide and our muriatic acid. Let it sit for 24 hours.If you can put it out in the sunlight during the days or the day time and then bring it back in at night,that's ideal. Drain the mix through a coffee filter and into another plastic container. And then we will rinse distilled water in these fingers and go through each one of the fingers and make sure there isn't any gold left on them. Filter the Gold granule filled water using a coffee filter,add sprinkles of distilled water.This helps to move those tiny granules around. Add some nitric acid and muriatic acid to the gold mix and put it on a hot plate or a coffeemaker and turn it low.Let that gold dissolve into the mixture. Strain the mixture through a coffee filter and rinse them though distilled water and put it on a burner. Now we are going to add Urea. Basically what the urea is going to do is neutralize the acid, we're going to start with one tablespoon of this, and then keep adding it stops bubbling that's all the acid neutralizing right there. Now we're going to add our sodium metal by sulfate, we're going to add two teaspoons of that. And that's going to turn all that liquid gold into metal. Let the mixture sit overnight and let it settle down.Everything on the bottom is going to be our gold, and it's going to be ready to smelt. Heat them till its melted and upon weighing its around 1.91 grams. Next step is testing the gold we have produced and see how pure it is. We use different acids based on the karat.If there is no reaction from the acid test,ifit's not changing colors, and it's not dissolving ,then we have a pure 22 or 24 karat gold here. If you follow this process, you will be able to convert all of your old and outdated computer chips into pure gold that you can turn around and sell for money. It’s a great way to salvage your old electronics and get some value out of them. https://www.youtube.com/watch?v=8lXd85YfcvY https://www.youtube.com/watch?v=5c9Z5UYsUV4 https://www.youtube.com/watch?v=qkmhEGBjyMs
    • DIY Video:How to build a Simple Homemade Pocket Straw Style Water Filter. Small, lightweight and powerful.
      This project goes over the build of an emergency Straw Style Survival Water Filter. This water filter is small, lightweight and ideal for an SHTF scenario or hiking/camping. Very effective for purifying rain or tap water or removing disease causing water contaminants. With regular maintenance the filter should last for years. The materials needed to make this water filter are turkey baster , cotton balls, coffee filters,activated carbon. All these materials can be purchased from your local store or aquarium supply stores. The activated carbon is rated to last for five months if used regularly. Start by taking a cotton ball and push it down the turkey baster. Rinse the activated carbon by running it through tap water before putting them over the cotton balls. Pour the rinsed activated carbon all the way to the top of the pipe and put two more cotton balls at the top . Now take some coffee filter paper and slide it over the top of the cotton balls and tie it down using a twist tie or rubber band so that the whole thing wont slip out when you are using it. If you don't have the cotton balls available, you can always just ball up some pieces of coffee filter paper and put them on either end of the activated carbon in between. An alternative way of using this is to cut the top of the poultry baster and and put it on the top of the straw . Take the dirty water and manually filter it through the straw. Once the material inside the filter gets saturated water moves pretty thoroughly through the straw. The cotton balls in the paper will get dirty pretty quick up here capturing most of the dirt but you can just pull those out periodically and add new ones. https://www.youtube.com/watch?v=zXJypLXwsiw