This video series shows the build of a Mini Wind Turbine with Swivel Top.This produces electricity to run lights, charge batteries etc .The build made of PVC’s can withstands high winds.This can “direct wire” it to a light bulb (shown in video) or charge batteries to store power for later use. (for AC power use an AC inverter with battery).A Wind test is also shown (to over 100 mph).The series also shows how to make the propeller/turbine blade shown in the video.
- How to build a Multi Use Simple Homemade Wood Gas System from Scrap Materials that can be used as a Generator,Cooking Stove and LanternThis project goes over the build of a simple gasification system that functions to produce wood gas for running a generator, a cooking stove and for lanterns. We feed the wood chips and other materials through the opening at the top of the gasifier ,the air also gets drawn in from the top .The air would drop through the wood mass, down to the reduction zone and gets collected down at the bottom of the tank through the output pipe . The materials needed to build this down draft style gasifier are a 3 old propane tanks, old steel sheets, wood pellets. The first step is to make sure that propane tanks are empty .Remove the handles from the top of the 3 propane tanks and unthread the valves. Cut the top portion from 2 tanks and stack the body of the tanks on top of each other and weld it. One of the cut out top pieces can be used a lid . The bottom portion of the lower tank is cut open to create the reduction zone of the gasifier. To make the reduction point, we take the scrap steel sheet and make a five inch wide small tube of the them and weld them to the bottom third propane tank . The bottom five gallon propane tank is used as a ash bin where all the ash is going to get caught and as an outlet for all the gases coming out of the system. The top portion of this tank is cut in such a way that it fits the reduction zone collar of the secondary tank. Make sure that both the tanks fits nicely together so that you can pull the inner chamber out of the bottom ash tank to remove it, dump the ash catch out and use it again and again. The top of the upper tank is cut open .This acts as the feed area where all the wood pieces are dropped in. We make a screen with holes using a 20mm hole saw cutter from the leftover cutouts of the propane tank. We are gonna mount this screen inside the gasifier lower reduction zone. A hinge and a wire is attached to the screen so it can open and close. This gives us the ability so we can shake the screen if it plugs up with ash or other materials. The wire goes through the reactor up to the top . We have a pressure relief system installed on the lid of the gasifier. If anything were to happen inside of the gasifier , the build up pressure can be made to escape through the top lid .This is done by hooking up two springs on both sides of the lid through small loops .The springs on both sides is attached to hand levers. We drill 8 half inch diameter holes just above reduction zone area and put thick steel tubing through them to the center of the chamber. The airflow will go in and be drawn down through the center of the reduction zone that helps in efficient burn. The pipes are curved in to the chamber so that it does not interfere with any wood mass as it goes into the reduction zone. We add plugs along these 8 tubes to regulate the air flow into the system. Next step is to add the draw fan to the gasifier. Here we use a pellet stove fan .We add a 2 inch plate over the face of the fan and a threaded pipe to seal any air going into the gasifier. We start up the gasifier by putting some chopped wood through the top and use the fan to get the wood gas producing out of the bottom outlet pipe. https://www.youtube.com/watch?v=h9vuphZe8iU
- How to build a Homemade Super Efficient Portable Solar GeneratorThis project goes over the build of a Homemade medium sized and moderately priced portable solar power generator that is designed to be powered by 100W Polycrystalline Solar Panel. The case for this portable system is from Plano sportsman, quite sturdy and rugged that a typical container. Costs about $25 . It has a nice top with handles that latch it down. On the back of the system, we have two pin SAE port that allows the energy from the solar panel to come into the system. It directly goes into a 30A solar charge controller. The negative from the charge controller is connected to the negative of the batteries. The positive is connected via a switch to positive of the battery. The negatives and positives of the batteries are connected to each other. The negative of the inverter is connected to the negative of the battery. The positive is connected to a battery switch off circuit that is further connected to battery positive through a switch. The USB ports,12V DC outlet, DC meter all are connected to the respective terminals of the batteries. To connect to the AC outlet from the inverter, we take a 3 wire extension cord which can be bought from the local hardware store . The negative end of this wire is connected to the negative of the shallow box AC outlet and the positive is connected via an 15A inline fuse and a current transformer. The ammeter is connected to current transformer and the 110V outlet. On the front of the system, we have the accessory ports including a 12V power indicator , 2 USB ports with 5V one amp and 5V 2.1amp, 12V outlet, AC Voltmeter and ammeter. Amp meter tells how many amps we drawing out of the system using various appliances. This can help us understand how much solar power is being generated during the day versus solar power being utilized from the system. The whole system is turned on a 12V master key switch that activates inverter, case temperature sensor, cooling fans , AC power outlets. We install a key and power up the AC side of the system. There is two fans on the back that push air in and draw air out of the case to keep the AC DC inverter cool. Inside we have a deck tray made from backboard material available at Home Depot. We have installed a 400W pure sine wave inverter, a 30A MPPT solar charge controller and a 12V emergency LED light on them, also has four vents that allow air to circulate through the top portion of the case as well as through the bottom. The vents keep the batteries cool and allow any off-gas build up from the batteries to pass it through. Here the inverter has a built in automatic shutdown feature that ensures that the batteries are not discharged to a significant level. So it is safely connected to the batteries. Once the deck tray is taken apart, we have 2 55AH AGM sealed batteries that are wired in parallel to a 2 AWG cables to transfer the power back and forth between the batteries. These type of batteries require less maintenance. Also installed a wooden frame with exact dimension of inside of the case to keep the batteries in place and keep them from moving around. To protect all the components we have fuses ranging from ANL 50amp fuses between the inverter and the battery , inline 30amp fuse between the solar charge controller and the batteries. To attach jumper cables we have an option for external heavy duty battery terminals. To connect to an AC float charger we have added a SAE 2 pin port. https://www.youtube.com/watch?v=offgcMwuTGw&list=PLE0oc91st1znXrnczHySumH34-UJP3N2S
- How to build a Super Efficient Portable Rocket Mass Heater from reclaimed and repurposed items and save up to 80% on your heating billsThis project goes over the build of a homemade efficient rocket mass heater which is portable ,uses less fuel and burns clean. This heater is made out of reclaimed and repurposed materials. The cool thing about a rocket mass heater is that it stays warm long long after the fire is out. The whole thing is powered by a rocket stove, which is a j shaped burn chamber. Fuel goes in the short side of the J, the fire burned sideways and the bottom of it. And then the draw is created by a tall vertical heat riser. The gases then come out of that chimney go all around the inside of the barrel, a lot of the heat is given off into the room right off of the barrel. That's your radiant heat source for the room. The barrel acts as that radiant heat source. The gases then go through a valve in the barrel down below and through a series of tubes that are encased in mass such as aircrete or cob .The gases are able to shed the heat into the cob. And the cob stores it as a thermal battery. The gases make its rounds through the tubes and goes out through the exhaust pipe. The rocket mass heater shown here is made of a burn chamber, heat riser, bench for containing the tubes , the exhaust pipe and an insulation refractory material like aircrete which is a high temperature cement mix. The burn chamber is made from an old sheet metal pressure tank and a stainless steel water heater tank. The pressure tank insulated with aerated concrete sits inside the water heater tank. The combustion or gasification chamber is connected to the heat riser chimney through a three inch pipe insulated inside a six inch pipe. This pipe is also insulated with a refractory mix. The vortex chamber is connected to this pipe. The vortex chamber is made from a saw blade and a left over piece of pressure tank material . It is insulated with the refractory material . Six glue stick 3/8th inch air holes are drilled at right angles around this refractory material that creates a vortex extra air suction effect .So as that heat comes up and creates a negative pressure up the riser, it swirls around the vortex chamber and enhances the burn. The initial combustion creates enough heat to release way more gases than it has oxygen to burn. By introducing a vortex air intake system, the burn output is amplified. For making the insulated heat riser, we are going to use an aerated concrete refractory material called aircrete . We make the mould for the four inch heater riser using a metal mesh fabric, sarnafil roofing material and a thin gauge wire. Then it is filled it clay sand up to to the top . We take this mould and put it inside the six inch stove pipe and pour aircete through the sides all the way up to the top and let them sit to cure. We pull the sand out of the center of the heat riser. And then eject the liner that went against the inner fabric webbing that acted as a mold for the aircrete. The Aircrete heat riser is installed on top of the vortex chamber .The heat riser is double insulated with a old water tank and an old 55 gal oil barrel. Also the water tank is insulated from the 55 gal barrel using some pea gravel .The insulated water tank has an outlet pipe at the bottom for extension into the mass bench . The exhaust pipe coming out the insulated heat riser has a two foot drop to a directional valve connecting two pipes ,one pipe acts as a flue chimney that goes out into the outdoors through the window, the other goes into the mass bench. The valve allows us to redirect the air to pass to the bench once the heat riser is all warm. The eight foot long wooden mass bench houses the six inch stove pipes coming out the exhaust of the heat riser. It has a mylar reflective insulation sheet on the floor. This helps prevent the heat escape through the floor .The mass bench is then insulated with pea gravel which absorbs the heat and holds it and slowly radiate out over a period of time. The pipe coming out of the bench goes out of the window through the valve. The flue chimney pipe that goes out through the window to the outdoors is made of double walled stove pipe. A five inch pipe is inserted inside a seven inch pipe. The space between them is insulated with a aerated concrete refractory material .All this insulated exhaust pipe is doing is taking and adding an element of acceleration up the chimney to negate the net negative you get from dropping two feet down into the bench from the heat riser. https://www.youtube.com/watch?v=o1ZKm7QZ-dY