How to build a Homemade Archimedes Screw Turbine using PVC parts to generate Off the grid Power from a flowing river or stream/creek

    This project goes over the build of an Archimedes Turbine that can generate off the grid power from a flowing river or creek. This is basically a screw that turns when water passes through the pipe.

    You need a 5 foot farming auger to build this. The farming auger is put inside of a 6 inch pipe and placed in the creek at a certain angle, water would pour into the auger and that water would weigh down that auger and turn it. And so as it turned, it would turn a shaft that is attached to the end of the pipe and run a pulley system with a motor to generate electricity.

    We take an old belt sander and shave some of the edges to make it smooth and rotate without any friction inside the pipe.

    We use an angle grinder to split the pipe down the middle and use the separator nuts to kind of give more space in the pipe. Make sure you don’t split the pipe into two.

    Open up enough space on the top by heating the PVC and clamp 2 spacer boards on either side and stretch the opening by using a C clamp.

    2 three quarter inch boards are bolted using carriage bolts on either side of the pipe which gives us enough room here to get the auger installed.

    Allthreads of size eight and quarter inches are put through the boards and secured in place with the help of some washers and non locking nuts.

    • How to recycle scrap metal in the backyard by building a simple Mini Metal Foundry from start to finish
      In this project, we're using equal parts of sand and plaster to make a simple backyard foundry that's powerful enough to melt scrap metal in seconds. With this homemade furnace, we have the power to liquefy aluminum in the backyard and cast just about any object we can think of. You will need some big bag of play sand and some plaster of paris both of which you can find at your local hardware store for under $20. We are also going to need a 10 quart steel bucket and a tablecloth to cover anything. For this makeshift refractory lining we need One and 1/3 buckets full of plaster Paris or 21 cups, One and 3/4 buckets full of sand or 21 cups and 1 and 1/4 buckets filled with water or 15 cups. Mix everything together. It's really important to get all the dry powder wet and work out any lumps as quickly as possible. And after mixing for a couple of minutes, it should be fairly runny and roughly all the same color. Transfer the mix to the steel bucket upto 3 inches from top. We use the plastic measuring bucket to form the center of the foundry. Let the mixture dry for 3 minutes. Next step ,we turn an old steel fire extinguisher into a custom crucible. Depressurize the tank and unscrewed the valve from the top to make it safe and easy to cut in half with a hacksaw. At this point the plaster should be pretty well set. So let's dump the water from the bucket then use a pair of channel locks to pull the bucket out. Next step is make an air supply port .Using 3/8 inch hole saw and a metal cutting blade, we cut a hole to accommodate the one inch steel blower tube. The blower tube is made of one inch steep pipe ,one inch PVC coupling and one inch PVC pipe.Threads on one half of the coupling screw onto the steel pipe and the slip adapter on the other end simply pushes onto the PVC side easily. Next step is to build a lid to retain the heat.You need a couple of 4 inch U bolts.Make them stand upright into a 5 quart bucket filled with the insulating mix. To relieve pressure buildup, make a vent hole using a 3 inch hole cutting saw. This design works great for venting pressure and gives us the option to melt metal as well without even having to take the lid off the furnace. By the way, if you run out of soda cans to melt, you could try using it as a blacksmithing forge or even a barbecue for summertime grilling. We evenly place 5 charcoal briquettes at the bottom of the crucible made out of steel fire extinguisher, helps smelt the can faster once we fire it up. A hair dryer is taped to a PVC pipe and inserted a couple of one inch couplings to connect the steel tub eat one end and give the blower to a quick release feature. This way it's super easy to take apart and fits into a five gallon bucket for easy storage. The charcoal is filled it to the top and we breathe life into the steel furnace with a propane torch.The hairdryer is set to the low setting and blow a steady stream of oxygen on the charcoal to really heat things up. The lid we made keeps the heat inside so it conserves energy while it's bringing up the temperature. The coolest part is that the crucible lines up perfectly with the hole in the center. The container is three inches wide, which is the perfect size for melting standard size soda cans like these and at temperatures over 1000 degrees Fahrenheit . In order to isolate aluminium, first we remove the crucible making sure we have got a very secure grip with our tongs and slowly pour the liquid into a steel mold. The Soda cans are molded in the form of ingots.The purpose of an ingot is to keep some pure metal handy for when you want to make something cool.
    • DIY Video : How to heat your garage the Inexpensive way by building an Outdoor Stove with Heat Exchanger
      This project goes over the build of an inexpensive garage heater using DIY outdoor barrel stove with a heat exchanger. This outdoor setup is safe because you dont want the stove inside the garage to catch fire if you are working with any flammable gas. We use a 30 gallon drum for the stove. The access doors and legs are purchased from the local store. The heater exchanger is made out of four inch steel pipe .We take couple of 4 foot pipe and weld them together using another small pipe. This pipe goes inside the firebox and connects to the chimney pipes. The pipe should be thick enough that it can withstand the heat of the fire without sagging or bending. This pipe heat exchanger adds positive pressure . Removable hatches are made on one side of the stoves to connect the 2 four inch aluminum flex chimney pipes from the outside barrel to the garage. Inside the garage we place a 4 inch exhaust fan blower that sucks the colder air from the floor and blows it through one of the flex chimney pipe into the stove. The blower is actually a hydroponics duct exhaust fan purchased from Ebay. The cold air gets pushed into the stove and moves through the heat exchanger steel pipe , gets heated and then moves out through the second chimney flex pipe and back into the garage. The hot air from the stove moves into the garage through the second pipe. In order to get more hot air, we also add a drip fed waste oil system to the outdoor stove . The oil gets dripped slowly from a tank into a frying pan on top of the stove .You can add cotton rags and let it drip into there and it just keeps burning like a wick. The combination of both wood and waste oil produce better fire . If the stove gets too hot, you can turn of the oil or use oil only to maintaining the temperature. You can put an insulated shack around the stove to minimize the heat loss.
    • DIY Video:How to build a simple Off Grid Electricity Generation System using Two Batteries
      This project shows you how to generate Off grid AC Power using a simple Solar power station with 2 batteries.This system can provide enough off the grid power to run your appliances around the house.You can easily run light,a laptop computer, small tv and fan for several hours. Most of the item required can be bought from your local store or Amazon.The rough cost of building this system is as follows : $150 for 100W Solar Panel $75 each for 2 batteries. $20 for 400w Inverter $40 for charge controller. The whole system comprises of four things, a couple of batteries, inverter, and a charge controller.The inverter is purchased from Harbor freight ,the charge controller from fry electronics.The deep cycle batteries are from Walmart. So you start by setting up your panels outside. In this case, I have six one amp panel set up, 15 watts a panel, so that's 90 watts coming in. I lead them straight down to the main connection, it's just the six black wires all connected together and twisted tightly to that extension cord wire and the six red ones connected.Feed the line into your house,goes straight to the charge controller. The output wire from the charge controller goes into the battery.So solar panels to charge controller ,charge controller to lead battery in your bank.And as you want to expand this to two,three or more batteries, just use some automotive cables and go from positive terminal of one the positive of the other. And with a black wire, negative terminal to negative terminal, the other one. When you want to run something, just get your inverter that converts the power from DC to AC, take the clamps, clamp them onto that same lead battery in the system. So again, red to the positive side, black to the negative side and flip it on. So remember, when you hook things up like an inverter, or the charge controller or voltmeter, anything you're going to hook up on here, make sure you always pick one of the batteries to be the lead battery and hook everything to that. Whether you parallel one extra battery with it, or five or six or however many you want to put on there. Also added here is a lighted voltmeter which gives you a constant reading on your battery bank so you know exactly what's going on with it at all time. A simple system that can come really handy during a power outage or in any emergency situation.