This project goes over the build of simple and cheap homemade Air Cooler made out of an old juice carton and other simple items which can be bought from Home Depot. The whole setup is powered by solar energy .
The cost to build this AC Cooler is only $8.50 The drink bottle was a dollar at the store. The PVC pipe about $1.50, the DC Fan was $4.99 and the square dowels was 98 cents.
The materials you need for this project are :
1/2 gallon container
3/8 inch square wooden dowel
1 1/2 inch PVC pipe coupler threaded on one end
80mm case fan
Take the 80mm fan and put it down on the side of the container. Cut the three eighth inch square dowel and cut them the width of the container. Glue the fan on to the dowels on both the sides and the middle ones.
Take a pencil and mark around in a circle on the inside and using a small knife , cut out the circle from the carton.
Place the PVC coupler against the container and mark a small circle around it and cut along it. Widen the hole using a sandpaper such that the pipe fits in there properly.
Take out the fan and grab some pieces of ice cubes and put them into the carton through the hole and put the fan back on.
The fan is hooked to a solar panel. The fan has only 100 milliamps 12V power.
The opening of the juice carton can be used as drain pipe which be used to drain out the water as needed. Don’t waste the water. Just drink it, put a glass under there. Now you can get a nice cold drink of water after a couple hours.
- How to build a Super Efficient Portable Rocket Mass Heater from reclaimed and repurposed items and save up to 80% on your heating billsThis project goes over the build of a homemade efficient rocket mass heater which is portable ,uses less fuel and burns clean. This heater is made out of reclaimed and repurposed materials. The cool thing about a rocket mass heater is that it stays warm long long after the fire is out. The whole thing is powered by a rocket stove, which is a j shaped burn chamber. Fuel goes in the short side of the J, the fire burned sideways and the bottom of it. And then the draw is created by a tall vertical heat riser. The gases then come out of that chimney go all around the inside of the barrel, a lot of the heat is given off into the room right off of the barrel. That's your radiant heat source for the room. The barrel acts as that radiant heat source. The gases then go through a valve in the barrel down below and through a series of tubes that are encased in mass such as aircrete or cob .The gases are able to shed the heat into the cob. And the cob stores it as a thermal battery. The gases make its rounds through the tubes and goes out through the exhaust pipe. The rocket mass heater shown here is made of a burn chamber, heat riser, bench for containing the tubes , the exhaust pipe and an insulation refractory material like aircrete which is a high temperature cement mix. The burn chamber is made from an old sheet metal pressure tank and a stainless steel water heater tank. The pressure tank insulated with aerated concrete sits inside the water heater tank. The combustion or gasification chamber is connected to the heat riser chimney through a three inch pipe insulated inside a six inch pipe. This pipe is also insulated with a refractory mix. The vortex chamber is connected to this pipe. The vortex chamber is made from a saw blade and a left over piece of pressure tank material . It is insulated with the refractory material . Six glue stick 3/8th inch air holes are drilled at right angles around this refractory material that creates a vortex extra air suction effect .So as that heat comes up and creates a negative pressure up the riser, it swirls around the vortex chamber and enhances the burn. The initial combustion creates enough heat to release way more gases than it has oxygen to burn. By introducing a vortex air intake system, the burn output is amplified. For making the insulated heat riser, we are going to use an aerated concrete refractory material called aircrete . We make the mould for the four inch heater riser using a metal mesh fabric, sarnafil roofing material and a thin gauge wire. Then it is filled it clay sand up to to the top . We take this mould and put it inside the six inch stove pipe and pour aircete through the sides all the way up to the top and let them sit to cure. We pull the sand out of the center of the heat riser. And then eject the liner that went against the inner fabric webbing that acted as a mold for the aircrete. The Aircrete heat riser is installed on top of the vortex chamber .The heat riser is double insulated with a old water tank and an old 55 gal oil barrel. Also the water tank is insulated from the 55 gal barrel using some pea gravel .The insulated water tank has an outlet pipe at the bottom for extension into the mass bench . The exhaust pipe coming out the insulated heat riser has a two foot drop to a directional valve connecting two pipes ,one pipe acts as a flue chimney that goes out into the outdoors through the window, the other goes into the mass bench. The valve allows us to redirect the air to pass to the bench once the heat riser is all warm. The eight foot long wooden mass bench houses the six inch stove pipes coming out the exhaust of the heat riser. It has a mylar reflective insulation sheet on the floor. This helps prevent the heat escape through the floor .The mass bench is then insulated with pea gravel which absorbs the heat and holds it and slowly radiate out over a period of time. The pipe coming out of the bench goes out of the window through the valve. The flue chimney pipe that goes out through the window to the outdoors is made of double walled stove pipe. A five inch pipe is inserted inside a seven inch pipe. The space between them is insulated with a aerated concrete refractory material .All this insulated exhaust pipe is doing is taking and adding an element of acceleration up the chimney to negate the net negative you get from dropping two feet down into the bench from the heat riser. https://www.youtube.com/watch?v=o1ZKm7QZ-dY
- How to turn Dirty-water/Salt-water to a clean fresh drinking water by building a simple Water distillation systemThis project goes into the build a simple Survival water purifier that can turn salt water /sea water into fresh drinkable water .This purifier is portable, easy to make and is very inexpensive. It works by the principle of desalination .When sea water/ salt water is heated to its boiling point, the water turns into steam which leaves the salt behind. Condensing the steam back into water ,it is purified. The materials you need to build this desalination unit are a simple non insulated stainless steel bottle with a steel lid , copper tubing , stove or heating source, bottle for collecting the condensed water, soldering unit, right angle compression fiting. The condenser of this desalination unit is made from one quarter inch copper tubing. Remove the lid and the gasket from the bottle . A hole is drilled using a drill press at the top of the lid to accommodate the quarter inch copper tubing . Before soldering the copper tubing , clean the surface of both copper and the stainless steel lid with the help of a sandpaper. The copper tubing is pushed through the hole just enough to stick half an inch from both side. It is then soldered securely in place. Once this is completed , the silicon gasket is then re-installed in the lid and lid is screwed back on to the bottle. A right angle compression fitting is pressed into the lid at the copper tubing opening . The extension tube at the other end of the compression fitting is removed and replaced with a rubber gasket for better seal for the lock nut. The copper coil for the re-condensing the steam when the water is boiling is made by wrapping the copper tube up tightly against the stainless bottle . Eight or nine turns of the tubing is ideal. The ends of the coil are bend outwards so that when one end is pressed into the fitting on the bottle, the other side will be sticking straight out. The salt or sea water is added to the bottle and reattached to the lid which is hanging over a heat source such as a wood stove or camp fire. The other end of the coil is placed near a collection container to collect the distilled water. To produce more condensed water out of the copper tubing ,we need to cool it down. Otherwise the production of steam will outweigh the production of the condensed water. To cool the copper tubing , wet put a wet piece of cloth soaked in cold water and wrap it around the coil or dip the whole bottom half of the copper coil into a vessel filled with cold water. https://www.youtube.com/watch?v=PT6cjp_zThw
- How to build a Simple Homemade Bandsaw Mill from Old Car WheelsThis project goes over the build of a simple Bandsaw from old car wheels .Car wheels are big and heavy, but in many ways, they are ideal for bandsaws. They are available everywhere cheaply. They have a rubber tire for the blade to sit on, and they have excellent bearings. Take apart the brakes, the backplate , bearings and the stub axle out of the housing. Weld the stub axle onto an off cut of scaffolding. So we now have two wheels, spinning on the ends of two straight lengths of steel. We take some scrap angle iron pieces and make a rectangular frame for the mill. This form as the base of our mill. In order to make the sliding mechanism, we take a scrap pipe and try to fit it onto a square iron pipe so it can slide in and out smoothly. This will be used for all adjustments. This is welded onto the frame. A Steel plate is welded onto the sliding bars. This is for the engine to sit on. The engine will drive one of the car wheels We mount the 11 HP Petrol Engine to steel plate and the tire is connected directly to the engine shaft through a drive belt. The drive wheel is bolted on to the frame ,also added a lever for the engine mount which will act as a sort of clutch, tightening and slackening the belt when necessary. We add two more pipes on the bottom of the frame and slid them to the support platform of the second wheel made from the same square box iron and some short sections which is part of the blade guide. The second wheel has to be adjustable in a few different directions and has to be lined up with the first wheel so the blade stays on them both without running off the tires. To adjust the tension on the blade by moving the wheel away from the first one, we use a bottle screw. The blade guides are made from cheap bearings. They needs to be adjustable so that the saw can cope with logs of different sizes. The blade guides help keep the blade straight as it goes through the log and also stops the plate being pushed off wheels The band saw has to go up and down so that it can cut planks from a log. We make a simple frame to hold it. It has to fit inside vertical pieces of angle iron on the saw. The support frame is bolted onto to the saw by using a bracket which grip the uprights. Couple of barn door pulleys are bolted onto the top of the support frame and the mill frame. A trailer winch is bolted on to the middle of the support frame. Using a 3mm wire and winch-pulley system, we can move the wheel frame up and down. Two short pipes are added at the front and these hold up a guard which can be taken off when we need to get at the belt or the blade. If the blade snaps, the side guards should make sure that it heads down towards the ground and not up to the ceiling. The saw is stationary and the log is moved through it using dolly trailers or rails. https://www.youtube.com/playlist?list=PL3_dJayH6e6ibBd5sA6WgXO99zf2zBsUe